Yamaha YXR660FAS Service Manual Page 361
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- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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ELEC
IGNITION SYSTEM
EB802000
IGNITION SYSTEM
CIRCUIT DIAGRAM
(BLACK)
BR
WWW
2WD
4WD
LOCK
ON
OFF
OFF
START
R
Y/LL/B
Sb
G/W
W/B
G/R
(BLACK) (BLACK)
(BLACK)(GRAY)
(GRAY)
(BLACK)
(BLACK)
(BLACK)
R
W/G
W/LW/R
(BLACK)
Br/L
R
BLB
W/G
R
W/RW/G
L/G
L/B
L/R
Sb
L/G
L/B
L/R
Sb
Gy
Br
G/R
B
R/Y
L
Y
G
Gy
Br
G/R
B
Sb
W
L/W
B/RW/L
G/L
Sb
L/W
B/RW/L
WG/L
P
L
Gy
W
W/B
W/R
R/W
L/R
R/W
L/R
W/B
W/R
W
WW
W
WW
OB
O
B
B/YBr
Br Y
BL
(GRAY)
(GRAY)
Br/BB/RB/YW/B
W
L/Y
B/L
L/Y
W
B
G/RR/G
B
G/R R/G
B
GY
B
YG
B
GY
B
YG
B
W W B
RR
R
B
B
R
B
L
L
B B
Y G
Y G
Br
Y G
B
B
B
O O OO
B B B
W
L/Y
W/R
W/B
L/W
R
W/G
Y/B
R/W
G/W
G/W
G/W
Y/L
L/B
Br/L
B
W
B
B
B
(BLACK)
(BLACK)
L/Y
G/R
G/W
Sb
WIRE HARNESS
IGNITION COIL LEAD
A
A
A
9
4
6
7
8
A
0
B
E
D
F
G
IJ K LMNO
P
Q
R
j
3
Br/L
m
V
R
W/R
W/G
W/G
W W
2
R
R
5
C
G/L
W/L
L/B
W/L
L/B
Y/B
B
L/B
Sb
Br
S
T
X
Y
(BROWN)
LR/B
Br/R
Br/R
Br/R
B
L/G
U
Br/R
Br/R
B/YBr/B
B
L/R
G/R
Gy
Gy
L/G
Br/B
Br/R
Br/R
L/G
B
(BLACK)
B/Y
Br/R
Br/R
L/R
B
(BLACK)
Y/B
L/RBr/R
Gy
(BLACK) (GRAY)
(GRAY)(BLACK)
B
BB
L/R
L/B
Sb
Br
W
qq
R/Y
R/Y
r
R L/B
W/L
L/R
B
WL/Y
B/R
Y/B
G/L
R/W L/W
W/R
R
O
W/G
B
W W
1
B/Y
L/W
Y/L
B/Y
L/W
Y/L
(BLACK)
(BLACK)
YL
r
B
Y
k
Br/L
P
P
B
i
Br/L
R/W
h
Br/L
Br
l
o
Br/L
R/B
R/B
L
B
L
Br
W/L
p
n
Br
B/G
Br
W/L
Br
W/Y
Br
B/G
Br
W/Y
Br
W/L
\
[
W
]_a
efg
d
W/Y
H
Sb
L/WW/R
L/R
B
B
L/R
B/R
c
Br
B/G
B
W/B
b
Br
W/Y
B
(BLUE)
W/Y
Br
B
W/B
(BLUE)
B/G
Br
B
B/R
B/R
R/G
R/W
B/R
W/B
G/L
G/R
Sb W/R
L/W
B
L/R
Y
Y
B
B/G W/L
Br Br Br
R/G
Br
Br
L/W
W/R
Sb
Z
L/B
B/Y
B/RBr/B
W/B
Br
Sb
Br/L
Br/R
Br Br
Sb G/L L/R
R
Br/L
B/YB/Y
L/R
B
L/R
B
R/W
G/L
R/W
L/R
R/W
Sb
Br
G/L
Br
Sb
Br
L/R
B
L
1 A.C. magneto
3 Main switch
6 Battery
7 Main fuse
C C.D.I. unit
D Ignition coil
E Spark plug
i Ignition fuse
- YXR660FAS 1
- EBS00001 2
- HOW TO USE THIS MANUAL 4
- EBS00006 5
- TABLE OF CONTENTS 7
- CONTENTS 8
- CHAPTER 1 8
- CHAPTER 2 8
- SPECIFICATIONS 8
- CHAPTER 3 9
- CHAPTER 4 10
- CHAPTER 8 14
- CHAPTER 9 15
- CHAPTER 10 17
- TROUBLESHOOTING 17
- GENERAL INFORMATION 18
- FEATURES 19
- IMPORTANT INFORMATION 22
- CHECKING OF CONNECTIONS 24
- SPECIAL TOOLS 25
- SAE 5W30 30
- GENERAL SPECIFICATIONS 31
- ENGINE SPECIFICATIONS 33
- (2.5°/0.055 in) 35
- (2.5°/0.063 in) 35
- CHASSIS SPECIFICATIONS 41
- ELECTRICAL SPECIFICATIONS 43
- TIGHTENING TORQUES 45
- EBS00022 51
- EBS00023 51
- EBS00024 52
- COOLANT FLOW DIAGRAMS 53
- OIL FLOW DIAGRAMS 56
- CABLE ROUTING 61
- INTRODUCTION 78
- INTRODUCTION/ 78
- ADJUSTING THE VALVE CLEARANCE 80
- ADJUSTING THE TIMING CHAIN/ 83
- ADJUSTING THE IDLING SPEED 83
- ADJUSTING THE IDLING SPEED/ 84
- ADJUSTING THE THROTTLE CABLE 84
- ADJUSTING THE THROTTLE CABLE/ 85
- ADJUSTING THE STARTER CABLE 85
- 18 Nm (1.8 m 86
- CHECKING THE IGNITION TIMING 87
- CHECKING THE IGNITION TIMING/ 88
- CHECKING THE ENGINE OIL LEVEL 90
- CHANGING THE ENGINE OIL 91
- 30 Nm (3.0 m 92
- CHANGING THE ENGINE OIL/ 93
- CLEANING THE AIR FILTER 93
- CLEANING THE AIR FILTER/ 95
- CHECKING THE COOLANT LEVEL 95
- CHECKING THE COOLANT LEVEL/ 96
- CHANGING THE COOLANT 96
- LIGHT/CHECKING THE V-BELT 100
- CHECKING THE V-BELT 101
- CHECKING THE V-BELT/ 102
- CLEANING THE SPARK ARRESTER 102
- ADJUSTING THE BRAKE PEDAL 103
- ADJUSTING THE PARKING BRAKE 104
- 4 Reverse 109
- 5 Select lever shift rod 109
- 1 Neutral 109
- 23 Nm (2.3 m 110
- CHANGING THE FINAL GEAR OIL/ 111
- CHECKING THE STEERING SYSTEM/ 114
- ADJUSTING THE TOE-IN 114
- Rawhide 117
- CHECKING THE TIRES 118
- CHECKING THE WHEELS/ 119
- LUBRICATING THE PEDAL, ETC 120
- ELECTRICAL 121
- Open-circuit voltage (V) 122
- CAUTION: 125
- CHECKING THE FUSES 126
- ADJUSTING THE HEADLIGHT BEAM/ 128
- CHANGING THE HEADLIGHT BULB 128
- CHANGING THE HEADLIGHT BULB/ 129
- 7 Nm (0.7 m 130
- ENGINE REMOVAL 131
- 10 Nm (1.0 m 134
- CYLINDER HEAD COVER 139
- ROCKER ARMS 143
- CAMSHAFT AND CYLINDER HEAD 147
- VALVES AND VALVE SPRINGS 155
- CYLINDER AND PISTON 163
- Order Job/Part Q’ty Remarks 172
- 18 Starter idle gear 1 172
- PRIMARY AND SECONDARY SHEAVES 182
- CRANKCASE 196
- CRANKSHAFT AND OIL PUMP 203
- TRANSMISSION 209
- MIDDLE GEAR 215
- COOLING SYSTEM 229
- 11 Coolant reservoir 1 230
- WATER PUMP 234
- OIL COOLER 238
- FUEL SYSTEM 241
- FUEL PUMP AND FUEL TANK 242
- CARBURETOR 244
- DRIVE TRAIN 252
- GEAR AND DRIVE SHAFT 255
- DRIVE SHAFT 255
- 13 Passenger seat support 1 291
- FRONT WHEELS AND BRAKE DISCS 296
- REAR WHEELS AND BRAKE DISC 300
- FRONT AND REAR BRAKES 304
- 9 Nm (0.9 m 311
- 16 Nm (1.6 m 329
- PEDAL ASSEMBLY 330
- STEERING SYSTEM 331
- 40 Nm (4.0 m 332
- 10 Circlip 1 343
- 11 Ball joint 1 343
- REAR KNUCKLE AND STABILIZER 348
- ELECTRICAL COMPONENTS 354
- CHECKING THE SWITCH 355
- CHECKING THE BULBS AND 358
- BULB SOCKETS 358
- IGNITION SYSTEM 361
- ELECTRIC STARTING SYSTEM 367
- CHARGING SYSTEM 375
- LIGHTING SYSTEM 378
- SIGNALING SYSTEM 384
- 2WD/4WD SELECTING SYSTEM 403
- CARBURETOR HEATING SYSTEM 408
- POOR IDLE SPEED PERFORMANCE 413
- FAULTY DRIVE TRAIN 414
- FAULTY GEAR SHIFTING/ 415
- FAULTY CLUTCH PERFORMANCE 415
- FAULTY GEAR SHIFTING 415
- OVERHEATING 416
- FAULTY BRAKE 416
- SHOCK ABSORBER MALFUNCTION 416
- UNSTABLE HANDLING/ 417
- UNSTABLE HANDLING 417
- PRINTED IN U.S.A 420
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