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ENG
TRANSMISSION
REMOVING THE TRANSMISSION
1. Remove:
• shift drum 1
• shift fork assembly 2
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a. Pull out the guide bar from the right crank-
case.
b. Slide the shift fork assembly and remove
the shift fork followers from the shift drum
grooves.
c. Remove the shift drum.
d. Remove the shift fork assembly.
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2. Remove:
• secondary shaft 1
• drive axle assembly 2
• chain 3
NOTE:
Remove the secondary shaft, drive axle
assembly, and chain as a set.
CHECKING THE SHIFT FORKS
1. Check:
• shift fork follower 1
• shift fork pawl 2
Scoring/bends/wear/damage → Replace.
2. Check:
• guide bar
Roll the guide bar on a flat surface.
Bends → Replace.
WARNING
Do not attempt to straighten a bent guide
bar.
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