Yamaha F150 Service Manual Page 113
- Page / 313
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
Rated. / 5. Based on customer reviews
63P3F11
5-28
1
2
3
4
5
6
7
8
9
Removing the cylinder head
1. Remove the camshaft caps in the
sequence shown.
2. Remove the camshafts and cylinder
head bolts in the sequence shown.
CAUTION:
Do not scratch or damage the mating sur-
faces of the cylinder head and cylinder
block.
3. Remove the valve shim
1
from the valve
lifter
2
using compressed air.
NOTE:
Do not mix the valve train parts. Keep them
organized in their proper groups.
4. Remove the intake valve and exhaust
valves.
NOTE:
Be sure to keep the valves, springs, and
other parts in the order as they were
removed.
Checking the valve springs
1. Measure the valve spring free length
a
.
Replace if out of specification.
S63P5100
1
5
2
4
3
1
5
2
4
3
S63P5170
B
4
J
G
0
9
C
5
7
6
F
I
H
D
E
A
8
1
2
3
Valve spring compressor
3
:
90890-04019
Valve spring compressor
attachment
4
:
90890-06320
Valve spring free length
a
:
44.20 mm (1.7402 in)
Cylinder head
- SERVICE MANUAL 1
- Important information 2
- General information 4
- How to use this manual 6
- Safety while working 8
- Good working practices 9
- Disassembly and assembly 9
- Identification 10
- Features and benefits 11
- Balancer 12
- Piston and piston ring 12
- Connecting rod 13
- Cylinder head cover 13
- Four separate throttle valve 14
- Top cowling 15
- S63P1150 16
- Cooling system 17
- S63P1260 18
- S63P1180 18
- S63P1190 19
- Fuel system 20
- S63P1210 21
- S63P1220 21
- Technical tips 22
- 63P-00 EUR 22
- 63P-10 USA, CAN, OCE 22
- 63P-20 JPN 22
- Fail-safe control 23
- Warning control 24
- Shift cut control 25
- Over-revolution control 25
- Fuel pump control 25
- S69J1100 26
- S60V1290 27
- S63P1040 28
- S63P3270 28
- S69J3370 28
- S69J1210 29
- S60V1070 29
- S69J1240 30
- Specifications 31
- General specifications 32
- Measure conditions: 34
- Electrical 38
- S63P2010 40
- S63P2020 41
- Tightening torques 42
- General torques 44
- Maintenance interval chart 47
- S63P3030 48
- S63P3070 49
- S63P3090 50
- S63P3100 51
- S63P3040 51
- S63P3110 52
- S69J5E40 52
- S60V3130 53
- S63P3140 53
- S63P3150 53
- S63P3160 54
- S63P3170 54
- S63P3180 54
- S63P3190 54
- (using a thickness gauge) 55
- Checking the ignition timing 57
- S60V3320 59
- S69J3580 60
- S63P3300 60
- S60X3080 60
- S69J3620 61
- S63P3310 61
- Hose routing 65
- S63P4080 67
- S63P4050 69
- S63P4090 70
- S63P4100 70
- S63P4110 70
- S60C4060 70
- S60C4090 71
- S63P4130 76
- S63P4140 76
- Checking the check valve 77
- S63P4160 78
- S63P4180 78
- S63P4190 78
- S63P4210 79
- S63P4220 79
- S63P4250 79
- S63P4230 80
- S63P4260 80
- S63P4270 80
- S63P4280 81
- S63P4240 81
- S63P4290 82
- S63P5010 96
- S63P5020 96
- Checking the valve clearance 97
- S63P5070 98
- S63P5080 98
- S63P5090 98
- S63P5060 101
- CAUTION: 102
- S63P5330 103
- S63P5450 105
- Checking the timing belt and 106
- S63P5500 107
- S63P5470 107
- S63P5150 107
- Cylinder head 108
- Power unit 110
- Removing the cylinder head 113
- Checking the valve springs 113
- S69J5770 114
- Replacing the valve guides 115
- Checking the valve seat 116
- Refacing the valve seat 116
- S63P5240 117
- S69J5880 117
- S69J5890 117
- S69J5900 117
- Previous contact width 118
- Checking the cylinder head 119
- Installing the valves 119
- S63P5210 120
- S63P5220 120
- Removing the exhaust cover 122
- Cylinder block 123
- Checking the piston diameter 126
- Checking the cylinder bore 127
- Checking the piston clearance 127
- Checking the piston rings 127
- S63P5720 128
- S63P5730 128
- S63P5550 129
- P1 P2 P3 P4 131
- S63P5800 132
- S63P5540 133
- S63P5850 134
- S63P5930 135
- S63P5A20 137
- S63P5A90 139
- S63P5B20 140
- S63P5C50 140
- S63P5C10 142
- — MEMO — 143
- Lower unit 144
- Special service tools 146
- Not reusable 149
- X-transom model 153
- S69J6030 154
- S63P6050 154
- S69J6040 154
- S69J6045 154
- S62Y6640 158
- S69J6115 158
- Removing the drive shaft 162
- Disassembling the lower case 162
- S69J6200 163
- S69J6210 163
- Assembling the lower case 164
- Assembling the forward gear 164
- S63P6310 165
- S63P6360 167
- WARNING 169
- S63P6390 170
- Shimming 171
- Selecting the pinion shims 171
- S63P6430 172
- S63P6450 173
- Backlash 174
- (regular rotation model) 174
- S69J6360 182
- S63P6500 185
- S63P6510 185
- S69J6410 186
- S69J6415 186
- S63P6540 187
- S63P6570 188
- No. Part name Q’ty Remarks 190
- 18 Needle bearing 2 190
- 19 Reverse gear 1 190
- Assembling the reverse gear 193
- S63P6740 199
- S63P6760 201
- S63P6790 202
- S63P6820 203
- S69J6626 204
- (counter rotation model) 205
- Bracket unit 209
- Bottom cowling 211
- Draining the engine oil 221
- Disassembling the oil pan 221
- Checking the oil strainer 221
- Assembling the oil pan 221
- Removing the steering arm 223
- Installing the steering arm 223
- Installing the upper case 224
- Clamp brackets 225
- Removing the clamp brackets 227
- Installing the clamp brackets 227
- Adjusting the trim sensor cam 227
- S60X7160 228
- S60X7170 228
- Power trim and tilt unit 229
- S60X3020 236
- S60X7110 236
- S60X7120 237
- S60X7340 237
- S60X7220 239
- S60X7240 240
- S60X7300 241
- S60X7310 242
- S60X7400 242
- S60X7410 243
- S60X7420 243
- S60X7430 243
- S60X7440 243
- S60X7450 244
- S60X7460 244
- S63P7010 244
- S60X7500 245
- S60X7520 245
- S60X7530 245
- S63P7020 246
- S63P7030 246
- S60X7570 247
- S63P7360 248
- S63P7040 250
- S60X7720 250
- S60X7730 250
- S63P7060 251
- S60X3030 254
- S63P7270 255
- S69J7525 256
- Checking the trim sensor 257
- Electrical systems 259
- S69J8020 261
- Electrical components 262
- Junction box assembly 263
- Aft view 264
- Top view 265
- Wiring harness 266
- S63P8200 268
- S63P8070 270
- S63P8090 270
- S60C8100 270
- S63P8100 270
- S63P8110 271
- S63P8120 271
- S63P8130 272
- S69J8230 272
- S69J8240 272
- S69J8250 273
- S69J8270 273
- S63P8210 274
- S60V8450 276
- Starting system 277
- S63P8220 277
- S69J8340 278
- S60V8265 278
- Starter motor 279
- S63P8050 279
- Checking the armature 281
- S69J8440 282
- S69J8450 282
- Charging system 283
- S63P8230 283
- S63P8160 284
- S63P8170 284
- Troubleshooting 285
- DIAGNOSTIC 286
- INSTALLATION MANUAL 286
- Yamaha Diagnostic System 287
- Hardware requirements 288
- 3-pin communication coupler 289
- S63P9010 304
- Numerics 306
- Wiring diagram 310
- F150AET, FL150AET 310
- YAMAHA MOTOR CO., LTD 312
- Printed in the Netherlands 312
- Jul. 2003 – 1.2 × 1 CR 312
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