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Yamaha F150 manuals

Owner’s manuals and user’s guides for Engine Yamaha F150.
We providing 2 pdf manuals Yamaha F150 for download free by document types: Service Manual, Owner's Manual


Yamaha F150 Service Manual (313 pages)


Brand: Yamaha | Category: Engine | Size: 16.16 MB |

 

Table of contents

SERVICE MANUAL

1

Important information

2

General information

4

How to use this manual

6

Safety while working

8

Good working practices

9

Disassembly and assembly

9

Identification

10

Features and benefits

11

Balancer

12

Piston and piston ring

12

Connecting rod

13

Cylinder head cover

13

Four separate throttle valve

14

Top cowling

15

S63P1150

16

Cooling system

17

S63P1260

18

S63P1180

18

S63P1190

19

Fuel system

20

S63P1210

21

S63P1220

21

Technical tips

22

63P-00 EUR

22

63P-10 USA, CAN, OCE

22

63P-20 JPN

22

Fail-safe control

23

Warning control

24

Shift cut control

25

Over-revolution control

25

Fuel pump control

25

S69J1100

26

S60V1290

27

S63P1040

28

S63P3270

28

S69J3370

28

S69J1210

29

S60V1070

29

S69J1240

30

Specifications

31

General specifications

32

Measure conditions:

34

Electrical

38

S63P2010

40

S63P2020

41

Tightening torques

42

General torques

44

Maintenance interval chart

47

S63P3030

48

S63P3070

49

S63P3090

50

S63P3100

51

S63P3040

51

S63P3110

52

S69J5E40

52

S60V3130

53

S63P3140

53

S63P3150

53

S63P3160

54

S63P3170

54

S63P3180

54

S63P3190

54

(using a thickness gauge)

55

Checking the ignition timing

57

S60V3320

59

S69J3580

60

S63P3300

60

S60X3080

60

S69J3620

61

S63P3310

61

Hose routing

65

S63P4080

67

S63P4050

69

S63P4090

70

S63P4100

70

S63P4110

70

S60C4060

70

S60C4090

71

S63P4130

76

S63P4140

76

Checking the check valve

77

S63P4160

78

S63P4180

78

S63P4190

78

S63P4210

79

S63P4220

79

S63P4250

79

S63P4230

80

S63P4260

80

S63P4270

80

S63P4280

81

S63P4240

81

S63P4290

82

S63P5010

96

S63P5020

96

Checking the valve clearance

97

S63P5070

98

S63P5080

98

S63P5090

98

S63P5060

101

CAUTION:

102

S63P5330

103

S63P5450

105

Checking the timing belt and

106

S63P5500

107

S63P5470

107

S63P5150

107

Cylinder head

108

Power unit

110

Removing the cylinder head

113

Checking the valve springs

113

S69J5770

114

Replacing the valve guides

115

Checking the valve seat

116

Refacing the valve seat

116

S63P5240

117

S69J5880

117

S69J5890

117

S69J5900

117

Previous contact width

118

Checking the cylinder head

119

Installing the valves

119

S63P5210

120

S63P5220

120

Removing the exhaust cover

122

Cylinder block

123

Checking the piston diameter

126

Checking the cylinder bore

127

Checking the piston clearance

127

Checking the piston rings

127

S63P5720

128

S63P5730

128

S63P5550

129

P1 P2 P3 P4

131

S63P5800

132

S63P5540

133

S63P5850

134

S63P5930

135

S63P5A20

137

S63P5A90

139

S63P5B20

140

S63P5C50

140

S63P5C10

142

— MEMO —

143

Lower unit

144

Special service tools

146

Not reusable

149

X-transom model

153

S69J6030

154

S63P6050

154

S69J6040

154

S69J6045

154

S62Y6640

158

S69J6115

158

Removing the drive shaft

162

Disassembling the lower case

162

S69J6200

163

S69J6210

163

Assembling the lower case

164

Assembling the forward gear

164

S63P6310

165

S63P6360

167

WARNING

169

S63P6390

170

Shimming

171

Selecting the pinion shims

171

S63P6430

172

S63P6450

173

Backlash

174

(regular rotation model)

174

S69J6360

182

S63P6500

185

S63P6510

185

S69J6410

186

S69J6415

186

S63P6540

187

S63P6570

188

No. Part name Q’ty Remarks

190

18 Needle bearing 2

190

19 Reverse gear 1

190

Assembling the reverse gear

193

S63P6740

199

S63P6760

201

S63P6790

202

S63P6820

203

S69J6626

204

(counter rotation model)

205

Bracket unit

209

Bottom cowling

211

Draining the engine oil

221

Disassembling the oil pan

221

Checking the oil strainer

221

Assembling the oil pan

221

Removing the steering arm

223

Installing the steering arm

223

Installing the upper case

224

Clamp brackets

225

Removing the clamp brackets

227

Installing the clamp brackets

227

Adjusting the trim sensor cam

227

S60X7160

228

S60X7170

228

Power trim and tilt unit

229

S60X3020

236

S60X7110

236

S60X7120

237

S60X7340

237

S60X7220

239

S60X7240

240

S60X7300

241

S60X7310

242

S60X7400

242

S60X7410

243

S60X7420

243

S60X7430

243

S60X7440

243

S60X7450

244

S60X7460

244

S63P7010

244

S60X7500

245

S60X7520

245

S60X7530

245

S63P7020

246

S63P7030

246

S60X7570

247

S63P7360

248

S63P7040

250

S60X7720

250

S60X7730

250

S63P7060

251

S60X3030

254

S63P7270

255

S69J7525

256

Checking the trim sensor

257

Electrical systems

259

S69J8020

261

Electrical components

262

Junction box assembly

263

Aft view

264

Top view

265

Wiring harness

266

S63P8200

268

S63P8070

270

S63P8090

270

S60C8100

270

S63P8100

270

S63P8110

271

S63P8120

271

S63P8130

272

S69J8230

272

S69J8240

272

S69J8250

273

S69J8270

273

S63P8210

274

S60V8450

276

Starting system

277

S63P8220

277

S69J8340

278

S60V8265

278

Starter motor

279

S63P8050

279

Checking the armature

281

S69J8440

282

S69J8450

282

Charging system

283

S63P8230

283

S63P8160

284

S63P8170

284

Troubleshooting

285

DIAGNOSTIC

286

INSTALLATION MANUAL

286

Yamaha Diagnostic System

287

Hardware requirements

288

3-pin communication coupler

289

S63P9010

304

Numerics

306

Wiring diagram

310

F150AET, FL150AET

310

YAMAHA MOTOR CO., LTD

312

Printed in the Netherlands

312

Jul. 2003 – 1.2 × 1 CR

312

Yamaha F150 Owner's Manual (92 pages)


Brand: Yamaha | Category: Engine | Size: 4.79 MB |

 

Table of contents

OWNER’S MANUAL

1

ZMU01690

2

Important manual information

3

Table of contents

4

General information

10

Basic components

18

OFF START

39

Operation

41

Maintenance

55

Trouble Recovery

75

Consumer information

83

March 2006–4.0 × 1 CR

90

Printed in Japan

90

Printed on recycled paper

90

YAMAHA MOTOR CORPORATION, USA

90

YAMAHA MOTOR CO., LTD

91

MADE IN JAPAN

91

PAYS D'ORIGINE JAPON

91

ATTN: WARRANTY DEPARTMENT

92




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