Yamaha XS850G Specifications Page 77
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- Table of contents
- TROUBLESHOOTING
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NOTE: Do notdepressthebrakepedalwhen
thewheel
is
offthemachine so thatthe
caliperpiston
is
notforcedoutofthecylinder.
9.
To
installthe
rear
wheel,reverse
the
removal
procedure.
B.RearAxleInspection
(See
FrontWheel,AxleInspectionProcedure.)
C.ReplacingWheelBearings
Rearwheelbearingreplacement
is
similartothepro
-
cedureforthefrontwheel.
D. RearWheelInspection
(See
FrontWheel,InspectionProcedures.)
E.InstallingRearWheel
1.Lightly
grease
lipsof
rear
wheeloil
seals.
2.Makesurethebrakepads are installedproperly
andthatthere
is
enoughgaptoinstallthe
reardisc.
3. Installwheelassemblyandaxle.
NOTE: Wheninstallingtherearwheel,be
surethesplinesonthewheelhub
fit
intothe
final
gear
case.
Alwaysuse
a
newcotterpinontheaxlenut.
Torque:
Axlenut:12~18m-kg(87~130 ft-lb)
Axlepinchbolt:0.45~0.75m
-
kg (3~5 ft-lb)
5-3 BRAKES
CAUTION:Disc brake components rarely
requiredisassembly.Donotdisassemblecom-
ponentsunlessabsolutelynecessary.Ifany
hydraulic connection in the system is opened,
the entire system should be disassembled, drained,
cleanedandthen properly filled and bled upon
reassembly.
CAUTION:Donotusesolventson brake
internal components. Solvents will cause seals
toswell and distort.Useonlycleanbrake fluid
forcleaning.Usecarewithbrake fluid. Brake
fluid is injurious to eyes andwill damage painted
surfaces.
A.CaliperPadReplacement
1.
It
is
notnecessarytodisassemble
the
brake
fluidhosestoreplacethebrakepads.
2. Remove thecalipersupportbolt.
3.
RemovethePhillipsscrewthatholds
the
brakepads.
4.Pullcalipercylinderoffcaliper frame.
5.
Installnew brake pads.Replacepads
as
a
set.
Replacethe following whenpadsarereplaced:
- Hy-Vo silentchain 2
- "B" 5
- Carburetion 6
- M ohms ormore 7
- 0.007 ohms 8
- 500 - 600 10
- SYNCHRONIZING 13
- CAUTION: 16
- 0.16-0.20mm(.006-,008") 18
- FREE PLAY:10mm(0.437in.) 22
- 240° C (464°F) 22
- (28 psi) 23
- E.FrontForkOil Change 24
- ENGINE OVERHAUL 28
- 6. Removeaircleanercase 29
- F.DriveShaftJoint 30
- B.Cylinder Head Disassembly 32
- C. Piston Removal 33
- G.KickGearRemoval 35
- J.ElectricStarterRemoval 37
- O.CrankcaseDisassembly 39
- P.Transmission Disassembly 40
- OIL SEAL (SW-48.8-72-9) 42
- (.005") 44
- (.05") 45
- (.080") 46
- 3. CamSprockets 47
- H.PistonPin 49
- . . .etc.) 50
- OIL PUMP 52
- L.PRIMARYDRIVE 52
- N.StarterDrives 54
- (.004~.008") 55
- 1.8~2.2m-kg(13~16ft-lbs) 56
- 8mm bolts2.0m 57
- F.KickStarterAssembly 60
- H.Bearing Housing 62
- J.MiddleGear 62
- K. DriveAxleBearingHousing 63
- L. LeftCrankcaseCover 63
- M.IgnitionAssembly 64
- OIL RING 2ND 65
- EXHAUSTINTAKE 66
- (12 oz) 67
- B.Specifications 69
- D.Inspection 70
- Jetneedle 71
- 5-2REARWHEEL 73
- 4 SPACER, bearing 74
- SEAL,dust 74
- 15 CYLINDERKIT,master 76
- 5-3 BRAKES 77
- ............Replaceonlywhen 81
- 6. AirBleeding 82
- 5-4 WHEELS,TIRES,TUBES 83
- NOTE: Do 89
- Schematic 93
- THEBASIC MECHANISM 94
- SPECIAL TOOLS 97
- TROUBLESHOOTING 101
- OF COMPONENTS 104
- 5-2. CheckingGearLash 105
- Middleandfinal 106
- MIDDLE GEAR 107
- Outerraces 113
- Torquewrench 113
- FINAL GEAR 115
- Yamaha Bond # 120
- 121
- DRIVE SHAFT 122
- 0.5-0.8mm 123
- ACGENERATOR 124
- REGULATOR 124
- . . . . . . 125
- D. CheckingSiliconRectifier 126
- No gassingoccursinanycell 127
- 6-3IGNITION SYSTEM 127
- B. GovernorAssembly 127
- D.IgnitionCoil 128
- FLASHERLIGHTS 131
- CANCELLING 131
- CASEEXCHANGE 135
- YG4-11011-00-1G 137
- 1J7-17538-Y1 137
- YG4-11011-50-0G 137
- OIL SCAVENGE (Return) 138
- (XS750-2D 139
- (0.956) 5.201 140
- MAINTENANCESPECIFICATIONS 141
- (4,800km 143
- TorqueSpecifications 145
- Adjustor 2. Locknut 146
- (PAGE 86~90) 147
- (UPPERRAIL) 148
- 3-6.TIMINGPLATE SETTING 149
- Installation 150
- Final gear case splines 151
- V1 keepsthelevelof 152
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