Yamaha ROADLINER XV19SC Installation Manual Page 1

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Installation Manual
Yamaha
Stratoliner/Roadliner
Version 2
Copyright 2020, Pete Giarrusso, Inc.
D/B/A Chopper Design Services
All Rights Reserved
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1 2 3 4 5 6 ... 25 26

Summary of Contents

Page 1 - Version 2

Installation Manual Yamaha Stratoliner/Roadliner Version 2 Copyright 2020, Pete Giarrusso, Inc. D/B/A Chopper Design Services All Rights Reserved

Page 2

10 ACTUATOR BRACKET The actuator bracket mounts to the vehicle on the bolts that hold the left foot peg to the bike. Remove these two bolts and the

Page 3 - Table of Contents

11 LEG/WHEEL ASSEMBLY If not completed already, first remove the bolts from the stainless steel rod in preparation for mounting the legs. W

Page 4 - Introduction

12 MOUNT ACTUATOR Remove the axles from both the upper and lower actuator mounts (aluminum blocks - one on the legs and one on the upper actuator

Page 5 - Warranty

13 CONTROL SWITCH BOX NOTE: If you have a LITE System, Please refer to the addendum at the end of this manual, for differences between a Regular a

Page 6 - Installation Instructions

14 WIRING HARNESS NOTE: If you have a LITE System, Please refer to the addendum at the end of this manual, for differences between a Regular and LI

Page 7 - PREPARE FOR INSTALLATION

15 Connect the orange plug to this, then remove the left bolt from the seat plate, and re-install the bolt with the black wire and its’ hoop connect

Page 8 - INSTALL LEG SUPPORT STAND

16 INITIAL SYSTEM TEST NOTE: If you have a LITE System, Please refer to the addendum at the end of this manual, for differences between a Regular a

Page 9

17 MOUNT PROXIMITY SWITCH NOTE: If you have a LITE System, Please refer to the addendum at the end of this manual, for differences between a Regula

Page 10 - ACTUATOR BRACKET

18Once you feel you have the right place, tighten the brake bolt down securely, and test again! If this is not happening, you may need to get the

Page 11 - LEG/WHEEL ASSEMBLY

19WIRE ROUTING NOTE: If you have a LITE System, Please refer to the addendum at the end of this manual, for differences between a Regular and LITE

Page 13 - CONTROL SWITCH BOX

20 FINISHING UP Now it is time to recheck everything! Check that all bolts that were loosened are tight. Reinstall the side cover and the bags; m

Page 14 - WIRING HARNESS

21TEST RIDE NOTE: If you have a LITE System, Please refer to the addendum at the end of this manual, for differences between a Regular and LITE sys

Page 15

22The next thing to try is to make a turn right after a dead stop with the wheels down. As soon as you start the bike moving, try a left or right t

Page 16 - INITIAL SYSTEM TEST

23 LEGUP LITE - ADDENDUM If you have a Lite System, there are a few differences in the wiring compared to our Regular system. The plugs and thei

Page 17 - MOUNT PROXIMITY SWITCH

24ILLUSTRATIONS Wiring 1 There are three different types of actuators with three different wiring configurations. Refer to the notes at the bot

Page 18

25 Wiring 3

Page 19 - WIRE ROUTING

26PARTS LIST (4) 3/8-16 X 1” Cad Bolts w/ Lock Washers (2) 5/16 – 18 X 3/4” Cad Bolts w/Lock & Flat Washers (5) M10 x 45mm Black Hex Bolts (Up

Page 20 - FINISHING UP

3Table of Contents INTRODUCTION ... 4 WARRANTY ...

Page 21 - TEST RIDE

4Introduction This manual covers installation of the LegUp Landingear system by Chopper Design Services. This system should only be installed by

Page 22

5 Warranty Chopper Design Services warrants the LegUp system for a period of one year from date of purchase. This warranty covers replacement pa

Page 23 - LEGUP LITE - ADDENDUM

6Installation Instructions The LegUp® system has many components. Pleased be sure you have them all before starting your installation. COMPONEN

Page 24 - ILLUSTRATIONS

7PREPARE FOR INSTALLATION Place the motorcycle on an acceptable bike lift. You will need to keep the bike on its wheels for most of the installat

Page 25 - Wiring 3

8 INSTALL LEG SUPPORT STAND LegUp has developed a new, stronger attachment system which holds the Leg system to the bike! You will need to remove

Page 26 - (Handlebar)

9Locktite, and get lined up from the bottom of the ‘L’ brackets into the threaded holes of the support plate (picture left). Gets these bolts just

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