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TZ125M1/(M)
1
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EC010000
2
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INTRODUCTION
3
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WARRANTY INFORMATION
4
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IMPORTANT NOTICE
5
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TO THE NEW OWNER
7
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F.I.M. MACHINE WEIGHTS:
7
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HOW TO USE
8
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THIS MANUAL
8
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MANUAL FORMAT
9
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HOW TO READ DESCRIPTIONS
9
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ILLUSTRATED SYMBOLS
10
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(Refer to the illustration)
10
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EC090000
12
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CONTENTS
13
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GENERAL INFORMATION
15
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MACHINE IDENTIFICATION
16
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IMPORTANT INFORMATION
17
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CHECKING OF CONNECTION
19
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SPECIAL TOOLS
20
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CONTROL FUNCTIONS
23
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FUEL AND ENGINE MIXING OIL
28
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INFORMATION BEFORE PRE
29
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OPERATION
29
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STARTING AND BREAK-IN
30
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TORQUE-CHECK POINTS
33
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CLEANING AND STORAGE
34
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SPECIFICATIONS
36
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GENERAL SPECIFICATIONS
37
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MAINTENANCE SPECIFICATIONS
38
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– 6 2 0.2 1.4
40
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DEFINITION OF UNITS
46
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GENERAL TORQUE SPECIFICATIONS
46
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CABLE ROUTING DIAGRAM
47
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MAINTENANCE INTERVALS
51
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EC320010
54
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EC321010
54
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EC340000
55
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COOLING WATER REPLACEMENT
56
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COOLING SYSTEM INSPECTION
58
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THROTTLE CABLE ADJUSTMENT
59
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TRANSMISSION OIL LEVEL CHECK
60
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PILOT AIR SCREW ADJUSTMENT/
62
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EC360000
63
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EC361002
63
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FRONT BRAKE ADJUSTMENT/
64
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REAR BRAKE ADJUSTMENT
64
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EC366031
66
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BRAKE FLUID LEVEL INSPECTION/
68
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SPROCKETS INSPECTION
68
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DRIVE CHAIN INSPECTION
69
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DRIVE CHAIN SLACK ADJUSTMENT
70
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WHEEL ALIGNMENT ADJUSTMENT
72
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FRONT FORK INSPECTION/
73
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FRONT FORK TOP END ADJUSTMENT
73
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ADJUSTMENT
76
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SEAT HEIGHT ADJUSTMENT
78
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FORCE ADJUSTMENT
80
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WHEEL INSPECTION
82
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EC36U060
83
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STEERING DAMPER ADJUSTMENT
84
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WIRES, CABLES/
85
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LUBRICATION
86
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IGNITION TIMING CHECK
88
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COWLING, SEAT AND FUEL TANK
89
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EXHAUST PIPE AND SILENCER
91
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RADIATOR
92
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1 Nm (0.1 mdkg, 0.7 ftdlb)
100
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11 Nm (1.1 mdkg, 8.0 ftdlb)
100
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CARBURETOR AND REED VALVE
101
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2 Nm (0.2 mdkg, 1.4 ftdlb)
104
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CYLINDER HEAD AND CYLINDER
105
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15 Nm (1.5 mdkg, 11 ftdlb)
106
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CAUTION:
107
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EC474520
111
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EC474720
111
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EC475000
112
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EC475261
112
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20 Nm (2.0 mdkg, 14 ftdlb)
113
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19 Nm (1.9 mdkg, 13 ftdlb)
114
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6 Nm (0.6 mdkg, 4.3 ftdlb)
115
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50 Nm (5.0 mdkg, 36 ftdlb)
116
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EC484500
118
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EC484600
118
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EC4A4200
118
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EC4A4300
118
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AND BALANCER SHAFT
123
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55 Nm (5.5 mdkg, 40 ftdlb)
128
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SHIFT SHAFT AND OIL PUMP
130
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4 Nm (0.4 mdkg, 2.9 ftdlb)
133
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7 Nm (0.7 mdkg, 5.1 ftdlb)
134
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22 Nm (2.2 mdkg, 16 ftdlb)
135
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14 Nm (1.4 mdkg, 10 ftdlb)
135
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8 Nm (0.8 mdkg, 5.8 ftdlb)
136
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60 Nm (6.0 mdkg, 43 ftdlb)
136
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EC4H3000
138
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EC4F3100
138
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EC4H3100
138
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EC4H3210
138
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EC4H3300
139
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EC4H4000
139
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EC4H4100
139
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EC4H4210
139
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EC4H4300
140
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EC4H4600
140
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EC4H4701
140
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CDI MAGNETO
146
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53 Nm (5.3 mdkg, 38 ftdlb)
148
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ENGINE REMOVAL
149
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30 Nm (3.0 mdkg, 22 ftdlb)
152
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16 Nm (1.6 mdkg, 11 ftdlb)
153
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23 Nm (2.3 mdkg, 17 ftdlb)
153
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EC4N3401
156
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EC4Q3300
156
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EC4Q4000
156
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EC4N4101
156
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EC4N4201
157
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EC444200
157
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EC444400
157
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EC4Q5000
158
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EC4Q5101
158
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EC4Q5201
158
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FRONT WHEEL AND REAR WHEEL
162
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48 Nm (4.8 mdkg, 35 ftdlb)
167
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32 Nm (3.2 mdkg, 23 ftdlb)
168
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63 Nm (6.3 mdkg, 45 ftdlb)
169
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FRONT BRAKE AND REAR BRAKE
170
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35 Nm (3.5 mdkg, 25 ftdlb)
178
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18 Nm (1.8 mdkg, 13 ftdlb)
178
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5 Nm (0.5 mdkg, 3.6 ftdlb)
180
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12 Nm (1.2 mdkg, 8.7 ftdlb)
182
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26 Nm (2.6 mdkg, 19 ftdlb)
182
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8Nm (0.8 mdkg,5.8 ftdlb)
184
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FRONT FORK
186
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40 Nm (4.0 mdkg, 29 ftdlb)
192
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HANDLEBAR
200
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STEERING
205
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80 Nm (8.0 mdkg, 58 ftdlb)
210
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SWINGARM
212
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34 Nm (3.4 mdkg, 24 ftdlb)
216
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REAR SHOCK ABSORBER
219
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ELECTRICAL
225
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IGNITION SYSTEM
226
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SOLENOID VALVE SYSTEM
230
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THERMO UNIT SYSTEM
233
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EC700000
235
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EC710000
235
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EC711011
235
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EC712000
235
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EC714032
236
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EC71E011
236
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EC71S000
239
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EC71B030
240
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EC71H031
240
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Carburetor setting parts
242
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* Factory installed
242
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3rd gear
246
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4th gear
246
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5th gear
246
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6th gear
246
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Part name Size Part number
247
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EC720000
248
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EC72J001
248
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EC72M001
249
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EC72K014
250
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SETTING CHART
251
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ACTUAL RUN
251
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Driven sprocket
252
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Drive sprocket
252
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EC72L003
253
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Setting record table
255
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Setting specs:
255
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99.8-0.1x1
257
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