Yamaha TZ125M1 Service Manual Page 177
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FRONT BRAKE AND REAR BRAKE
5-16
2. Inspect:
• Caliper piston 1
Wear/Score marks ≥ Replace caliper pis-
ton assembly.
W
Replace the piston seals and dust seals
22
whenever a caliper is disassembled.
EC534301
Brake hose
1. Inspect:
• Brake hose 1
Crack/Damage ≥ Replace.
EC5A5000
ASSEMBLY AND INSTALLATION
W
• All internal parts should be cleaned in new
brake fluid only.
• Internal parts should be lubricated with
brake fluid when installed.
• Replace the piston seals and dust seals
whenever a caliper is disassembled.
EC535113
Caliper piston
1. Clean:
• Caliper
• Piston seal
• Dust seal
• Caliper piston
Clean them with brake fluid.
2. Install:
• Piston seal 1N
• Dust seal 2N
W
Always use new piston seals and dust
seals.
NOTE:
Fit the piston seals and dust seals onto the slot
on caliper correctly.
A Front
B Rear
CHAS
- TZ125M1/(M) 1
- EC010000 2
- INTRODUCTION 3
- WARRANTY INFORMATION 4
- IMPORTANT NOTICE 5
- TO THE NEW OWNER 7
- F.I.M. MACHINE WEIGHTS: 7
- HOW TO USE 8
- THIS MANUAL 8
- MANUAL FORMAT 9
- HOW TO READ DESCRIPTIONS 9
- ILLUSTRATED SYMBOLS 10
- (Refer to the illustration) 10
- EC090000 12
- CONTENTS 13
- GENERAL INFORMATION 15
- MACHINE IDENTIFICATION 16
- IMPORTANT INFORMATION 17
- CHECKING OF CONNECTION 19
- SPECIAL TOOLS 20
- CONTROL FUNCTIONS 23
- FUEL AND ENGINE MIXING OIL 28
- INFORMATION BEFORE PRE 29
- OPERATION 29
- STARTING AND BREAK-IN 30
- TORQUE-CHECK POINTS 33
- CLEANING AND STORAGE 34
- SPECIFICATIONS 36
- GENERAL SPECIFICATIONS 37
- MAINTENANCE SPECIFICATIONS 38
- – 6 2 0.2 1.4 40
- DEFINITION OF UNITS 46
- GENERAL TORQUE SPECIFICATIONS 46
- CABLE ROUTING DIAGRAM 47
- MAINTENANCE INTERVALS 51
- EC320010 54
- EC321010 54
- EC340000 55
- COOLING WATER REPLACEMENT 56
- COOLING SYSTEM INSPECTION 58
- THROTTLE CABLE ADJUSTMENT 59
- TRANSMISSION OIL LEVEL CHECK 60
- PILOT AIR SCREW ADJUSTMENT/ 62
- EC360000 63
- EC361002 63
- FRONT BRAKE ADJUSTMENT/ 64
- REAR BRAKE ADJUSTMENT 64
- EC366031 66
- BRAKE FLUID LEVEL INSPECTION/ 68
- SPROCKETS INSPECTION 68
- DRIVE CHAIN INSPECTION 69
- DRIVE CHAIN SLACK ADJUSTMENT 70
- WHEEL ALIGNMENT ADJUSTMENT 72
- FRONT FORK INSPECTION/ 73
- FRONT FORK TOP END ADJUSTMENT 73
- ADJUSTMENT 76
- SEAT HEIGHT ADJUSTMENT 78
- FORCE ADJUSTMENT 80
- WHEEL INSPECTION 82
- EC36U060 83
- STEERING DAMPER ADJUSTMENT 84
- WIRES, CABLES/ 85
- LUBRICATION 86
- IGNITION TIMING CHECK 88
- COWLING, SEAT AND FUEL TANK 89
- EXHAUST PIPE AND SILENCER 91
- RADIATOR 92
- 1 Nm (0.1 mdkg, 0.7 ftdlb) 100
- 11 Nm (1.1 mdkg, 8.0 ftdlb) 100
- CARBURETOR AND REED VALVE 101
- 2 Nm (0.2 mdkg, 1.4 ftdlb) 104
- CYLINDER HEAD AND CYLINDER 105
- 15 Nm (1.5 mdkg, 11 ftdlb) 106
- CAUTION: 107
- EC474520 111
- EC474720 111
- EC475000 112
- EC475261 112
- 20 Nm (2.0 mdkg, 14 ftdlb) 113
- 19 Nm (1.9 mdkg, 13 ftdlb) 114
- 6 Nm (0.6 mdkg, 4.3 ftdlb) 115
- 50 Nm (5.0 mdkg, 36 ftdlb) 116
- EC484500 118
- EC484600 118
- EC4A4200 118
- EC4A4300 118
- AND BALANCER SHAFT 123
- 55 Nm (5.5 mdkg, 40 ftdlb) 128
- SHIFT SHAFT AND OIL PUMP 130
- 4 Nm (0.4 mdkg, 2.9 ftdlb) 133
- 7 Nm (0.7 mdkg, 5.1 ftdlb) 134
- 22 Nm (2.2 mdkg, 16 ftdlb) 135
- 14 Nm (1.4 mdkg, 10 ftdlb) 135
- 8 Nm (0.8 mdkg, 5.8 ftdlb) 136
- 60 Nm (6.0 mdkg, 43 ftdlb) 136
- EC4H3000 138
- EC4F3100 138
- EC4H3100 138
- EC4H3210 138
- EC4H3300 139
- EC4H4000 139
- EC4H4100 139
- EC4H4210 139
- EC4H4300 140
- EC4H4600 140
- EC4H4701 140
- CDI MAGNETO 146
- 53 Nm (5.3 mdkg, 38 ftdlb) 148
- ENGINE REMOVAL 149
- 30 Nm (3.0 mdkg, 22 ftdlb) 152
- 16 Nm (1.6 mdkg, 11 ftdlb) 153
- 23 Nm (2.3 mdkg, 17 ftdlb) 153
- EC4N3401 156
- EC4Q3300 156
- EC4Q4000 156
- EC4N4101 156
- EC4N4201 157
- EC444200 157
- EC444400 157
- EC4Q5000 158
- EC4Q5101 158
- EC4Q5201 158
- FRONT WHEEL AND REAR WHEEL 162
- 48 Nm (4.8 mdkg, 35 ftdlb) 167
- 32 Nm (3.2 mdkg, 23 ftdlb) 168
- 63 Nm (6.3 mdkg, 45 ftdlb) 169
- FRONT BRAKE AND REAR BRAKE 170
- 35 Nm (3.5 mdkg, 25 ftdlb) 178
- 18 Nm (1.8 mdkg, 13 ftdlb) 178
- 5 Nm (0.5 mdkg, 3.6 ftdlb) 180
- 12 Nm (1.2 mdkg, 8.7 ftdlb) 182
- 26 Nm (2.6 mdkg, 19 ftdlb) 182
- 8Nm (0.8 mdkg,5.8 ftdlb) 184
- FRONT FORK 186
- 40 Nm (4.0 mdkg, 29 ftdlb) 192
- HANDLEBAR 200
- STEERING 205
- 80 Nm (8.0 mdkg, 58 ftdlb) 210
- SWINGARM 212
- 34 Nm (3.4 mdkg, 24 ftdlb) 216
- REAR SHOCK ABSORBER 219
- ELECTRICAL 225
- IGNITION SYSTEM 226
- SOLENOID VALVE SYSTEM 230
- THERMO UNIT SYSTEM 233
- EC700000 235
- EC710000 235
- EC711011 235
- EC712000 235
- EC714032 236
- EC71E011 236
- EC71S000 239
- EC71B030 240
- EC71H031 240
- Carburetor setting parts 242
- * Factory installed 242
- 3rd gear 246
- 4th gear 246
- 5th gear 246
- 6th gear 246
- Part name Size Part number 247
- EC720000 248
- EC72J001 248
- EC72M001 249
- EC72K014 250
- SETTING CHART 251
- ACTUAL RUN 251
- Driven sprocket 252
- Drive sprocket 252
- EC72L003 253
- Setting record table 255
- Setting specs: 255
- 99.8-0.1x1 257
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