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Yamaha YZF-R1 Service Manual Page 79
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Table of contents
TROUBLESHOOTING
BOOKMARKS
Rated
.
/ 5. Based on
customer reviews
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2 - 29
SPEC
ENGINE OIL LUBRICATION CHART
ENGINE OIL LUBRICATION CHART
Exhaust camshaft
Intake ca
mshaft
Piston cooler
Main gallery
Oil filter
Oil
cooler
Relief
valve
Oil pump
Strainer
Main axle
Mission cooler
Drive axle
1
2
...
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...
438
439
YZF-R1PC
3
EAS00000
5
IMPORTANT MANUAL INFORMATION
6
HOW TO USE THIS MANUAL
7
EAS00008
8
TABLE OF CONTENTS
10
CHAPTER 1
11
GENERAL INFORMATION
11
CHAPTER 2
11
SPECIFICATIONS
11
CHAPTER 3
12
CHAPTER 4
14
CHAPTER 5
15
OVERHAULING THE ENGINE
15
CHAPTER 6
18
COOLING SYSTEM
18
CHAPTER 7
18
FUEL INJECTION SYSTEM
18
CHAPTER 8
19
ELECTRICAL
19
CHAPTER 9
20
TROUBLESHOOTING
20
FEATURES
23
IMPORTANT INFORMATION
44
CHECKING THE CONNECTIONS
46
SPECIAL TOOLS
47
ENGINE SPECIFICATIONS
52
CHASSIS SPECIFICATIONS
61
ELECTRICAL SPECIFICATIONS
65
CONVERSION TABLE
67
TIGHTENING TORQUES
67
EAS00031
73
EAS00032
74
COOLING SYSTEM DIAGRAMS
75
ENGINE OIL LUBRICATION CHART
79
LUBRICATION DIAGRAMS
80
CABLE ROUTING
85
INTRODUCTION
96
7 Nm (0.7 m
98
FUEL TANK
100
COWLINGS
102
AIR FILTER CASE
103
ADJUSTING THE VALVE CLEARANCE
104
CAUTION:
110
EAS00052
111
EAS00056
112
CHECKING THE SPARK PLUGS
114
CHECKING THE SPARK PLUGS/
115
CHECKING THE ENGINE OIL LEVEL
118
CHANGING THE ENGINE OIL
119
CHANGING THE ENGINE OIL/
121
CHECKING THE EXHAUST SYSTEM
125
ADJUSTING THE EXUP CABLES
126
ADJUSTING THE EXUP CABLES/
127
CHECKING THE COOLANT LEVEL
127
CHECKING THE COOLING SYSTEM
128
CHANGING THE COOLANT
129
ADJUSTING THE FRONT BRAKE
132
ADJUSTING THE REAR BRAKE
133
ADJUSTING THE REAR BRAKE/
134
Front brake
135
Rear brake
135
EAS00131
136
EAS00135
136
ADJUSTING THE SHIFT PEDAL/
138
LUBRICATING THE DRIVE CHAIN/
140
CHECKING THE FRONT FORK
143
ADJUSTING THE FRONT FORK LEGS
144
REAR SHOCK ABSORBER ASSEMBLY
146
ASSEMBLY
147
ASSEMBLY/CHECKING THE TIRES
148
CHECKING THE TIRES
149
CHECKING THE TIRES/
151
CHECKING THE WHEELS
151
EAS00170
152
EAS00171
152
EAS00172
152
EAS00174
152
ELECTRICAL SYSTEM
153
Voltage should be measured 30
156
CHECKING THE FUSES
158
REPLACING THE HEADLIGHT BULBS
160
ADJUSTING THE HEADLIGHT BEAM
161
FRONT WHEEL AND BRAKE DISCS
162
REAR WHEEL AND BRAKE DISC
170
FRONT AND REAR BRAKES
177
16 Nm (1.6 m
188
6 Nm (0.6 m
196
FRONT FORK
206
40 Nm (4.0 m
207
HANDLEBARS
217
STEERING HEAD
222
SWINGARM AND DRIVE CHAIN
230
EAS00188
237
EAS00189
238
Order Job/Part Q’ty Remarks
239
7 Exhaust valve pipe 1
239
8 Muffler 1
239
EAS00191
242
EAS00192
243
CAMSHAFT
244
CYLINDER HEAD
255
VALVES AND VALVE SPRINGS
258
GENERATOR
268
PICKUP COIL
272
EAS00274
278
EAS00277
280
EAS00280
280
EAS00281
281
EAS00284
281
EAS00285
281
EAS00286
282
EAS00287
282
EAS00348
282
EAS00299
283
SHIFT SHAFT
285
22 Nm (2.2m · kg, 16 ft · lb)
286
OIL PAN AND OIL PUMP
287
CRANKCASE
294
20 Nm (2.0 m
300
Ib) + 120˚
300
CONNECTING RODS AND PISTONS
301
CRANKSHAFT
312
TRANSMISSION
317
RADIATOR
327
OIL COOLER
330
THERMOSTAT
332
10 Nm (1.0 m
337
WATER PUMP
339
Check and repair
346
3.75 ~ 4.25 V
355
Atmospheric pressure sensor
361
Speed sensor output voltage
365
When sensor is on
365
DC 4.8 V or more
365
When sensor is off
365
DC 0.6 V or less
365
THROTTLE BODIES
370
AIR INDUCTION SYSTEM
378
ELECTRICAL COMPONENTS
383
CHECKING SWITCH CONTINUITY
384
CHECKING THE SWITCHES
385
CHECKING THE BULBS AND
386
BULB SOCKETS
386
IGNITION SYSTEM
389
ELECTRIC STARTING SYSTEM
394
5 Nm (0.5 m
400
5 Nm (0.5 m · kg, 3.6 ft· lb)
402
CHARGING SYSTEM
403
LIGHTING SYSTEM
406
SIGNALING SYSTEM
413
FUEL PUMP SYSTEM
426
STARTING FAILURES/
432
INCORRECT ENGINE IDLING SPEED
432
EAS00848
433
EAS00850
433
EAS00851
433
EAS00855
434
EAS00856
434
EAS00857
434
FAULTY FRONT FORK LEGS/
435
UNSTABLE HANDLING
435
FAULTY FRONT FORK LEGS
435
EAS00866
436
YZF-R1P/YZF-R1PC
438
WIRING DIAGRAM
438
YAMAHA MOTOR CO., LTD
439
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