Yamaha YZF-R1 Service Manual Page 46
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GEN
INFO
CHECKING THE CONNECTIONS
EAS00026
CHECKING THE CONNECTIONS
Check the leads, couplers, and connectors for
stains, rust, moisture, etc.
1. Disconnect:
• lead
• coupler
• connector
2. Check:
• lead
• coupler
• connector
Moisture
→
Dry with an air blower.
Rust/stains
→
Connect and disconnect sev-
eral times.
3. Check:
• all connections
Loose connection
→
Connect properly.
NOTE:
_
If the pin
1
on the terminal is flattened, bend it
up.
4. Connect:
• lead
• coupler
• connector
NOTE:
_
Make sure all connections are tight.
5. Check:
• continuity
(with the pocket tester)
NOTE:
_
• If there is no continuity, clean the terminals.
• When checking the wire harness, perform
steps (1) to (3).
• As a quick remedy, use a contact revitalizer
available at most part stores.
Pocket tester
YM-03112
- YZF-R1PC 3
- EAS00000 5
- IMPORTANT MANUAL INFORMATION 6
- HOW TO USE THIS MANUAL 7
- EAS00008 8
- TABLE OF CONTENTS 10
- CHAPTER 1 11
- GENERAL INFORMATION 11
- CHAPTER 2 11
- SPECIFICATIONS 11
- CHAPTER 3 12
- CHAPTER 4 14
- CHAPTER 5 15
- OVERHAULING THE ENGINE 15
- CHAPTER 6 18
- COOLING SYSTEM 18
- CHAPTER 7 18
- FUEL INJECTION SYSTEM 18
- CHAPTER 8 19
- ELECTRICAL 19
- CHAPTER 9 20
- TROUBLESHOOTING 20
- FEATURES 23
- IMPORTANT INFORMATION 44
- CHECKING THE CONNECTIONS 46
- SPECIAL TOOLS 47
- ENGINE SPECIFICATIONS 52
- CHASSIS SPECIFICATIONS 61
- ELECTRICAL SPECIFICATIONS 65
- CONVERSION TABLE 67
- TIGHTENING TORQUES 67
- EAS00031 73
- EAS00032 74
- COOLING SYSTEM DIAGRAMS 75
- ENGINE OIL LUBRICATION CHART 79
- LUBRICATION DIAGRAMS 80
- CABLE ROUTING 85
- INTRODUCTION 96
- 7 Nm (0.7 m 98
- FUEL TANK 100
- COWLINGS 102
- AIR FILTER CASE 103
- ADJUSTING THE VALVE CLEARANCE 104
- CAUTION: 110
- EAS00052 111
- EAS00056 112
- CHECKING THE SPARK PLUGS 114
- CHECKING THE SPARK PLUGS/ 115
- CHECKING THE ENGINE OIL LEVEL 118
- CHANGING THE ENGINE OIL 119
- CHANGING THE ENGINE OIL/ 121
- CHECKING THE EXHAUST SYSTEM 125
- ADJUSTING THE EXUP CABLES 126
- ADJUSTING THE EXUP CABLES/ 127
- CHECKING THE COOLANT LEVEL 127
- CHECKING THE COOLING SYSTEM 128
- CHANGING THE COOLANT 129
- ADJUSTING THE FRONT BRAKE 132
- ADJUSTING THE REAR BRAKE 133
- ADJUSTING THE REAR BRAKE/ 134
- Front brake 135
- Rear brake 135
- EAS00131 136
- EAS00135 136
- ADJUSTING THE SHIFT PEDAL/ 138
- LUBRICATING THE DRIVE CHAIN/ 140
- CHECKING THE FRONT FORK 143
- ADJUSTING THE FRONT FORK LEGS 144
- REAR SHOCK ABSORBER ASSEMBLY 146
- ASSEMBLY 147
- ASSEMBLY/CHECKING THE TIRES 148
- CHECKING THE TIRES 149
- CHECKING THE TIRES/ 151
- CHECKING THE WHEELS 151
- EAS00170 152
- EAS00171 152
- EAS00172 152
- EAS00174 152
- ELECTRICAL SYSTEM 153
- Voltage should be measured 30 156
- CHECKING THE FUSES 158
- REPLACING THE HEADLIGHT BULBS 160
- ADJUSTING THE HEADLIGHT BEAM 161
- FRONT WHEEL AND BRAKE DISCS 162
- REAR WHEEL AND BRAKE DISC 170
- FRONT AND REAR BRAKES 177
- 16 Nm (1.6 m 188
- 6 Nm (0.6 m 196
- FRONT FORK 206
- 40 Nm (4.0 m 207
- HANDLEBARS 217
- STEERING HEAD 222
- SWINGARM AND DRIVE CHAIN 230
- EAS00188 237
- EAS00189 238
- Order Job/Part Q’ty Remarks 239
- 7 Exhaust valve pipe 1 239
- 8 Muffler 1 239
- EAS00191 242
- EAS00192 243
- CAMSHAFT 244
- CYLINDER HEAD 255
- VALVES AND VALVE SPRINGS 258
- GENERATOR 268
- PICKUP COIL 272
- EAS00274 278
- EAS00277 280
- EAS00280 280
- EAS00281 281
- EAS00284 281
- EAS00285 281
- EAS00286 282
- EAS00287 282
- EAS00348 282
- EAS00299 283
- SHIFT SHAFT 285
- 22 Nm (2.2m · kg, 16 ft · lb) 286
- OIL PAN AND OIL PUMP 287
- CRANKCASE 294
- 20 Nm (2.0 m 300
- Ib) + 120˚ 300
- CONNECTING RODS AND PISTONS 301
- CRANKSHAFT 312
- TRANSMISSION 317
- RADIATOR 327
- OIL COOLER 330
- THERMOSTAT 332
- 10 Nm (1.0 m 337
- WATER PUMP 339
- Check and repair 346
- 3.75 ~ 4.25 V 355
- Atmospheric pressure sensor 361
- Speed sensor output voltage 365
- When sensor is on 365
- DC 4.8 V or more 365
- When sensor is off 365
- DC 0.6 V or less 365
- THROTTLE BODIES 370
- AIR INDUCTION SYSTEM 378
- ELECTRICAL COMPONENTS 383
- CHECKING SWITCH CONTINUITY 384
- CHECKING THE SWITCHES 385
- CHECKING THE BULBS AND 386
- BULB SOCKETS 386
- IGNITION SYSTEM 389
- ELECTRIC STARTING SYSTEM 394
- 5 Nm (0.5 m 400
- 5 Nm (0.5 m · kg, 3.6 ft· lb) 402
- CHARGING SYSTEM 403
- LIGHTING SYSTEM 406
- SIGNALING SYSTEM 413
- FUEL PUMP SYSTEM 426
- STARTING FAILURES/ 432
- INCORRECT ENGINE IDLING SPEED 432
- EAS00848 433
- EAS00850 433
- EAS00851 433
- EAS00855 434
- EAS00856 434
- EAS00857 434
- FAULTY FRONT FORK LEGS/ 435
- UNSTABLE HANDLING 435
- FAULTY FRONT FORK LEGS 435
- EAS00866 436
- YZF-R1P/YZF-R1PC 438
- WIRING DIAGRAM 438
- YAMAHA MOTOR CO., LTD 439
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