Yamaha YZF-R1 manuals

Yamaha YZF-R1 Service Manual (439 pages)

Brand: Yamaha | Category: Toys & accessories | Size: 16.87 MB |

YZF-R1PC

EAS00000

IMPORTANT MANUAL INFORMATION

HOW TO USE THIS MANUAL

EAS00008

TABLE OF CONTENTS

CHAPTER 1

GENERAL INFORMATION

CHAPTER 2

SPECIFICATIONS

CHAPTER 3

CHAPTER 4

CHAPTER 5

OVERHAULING THE ENGINE

CHAPTER 6

COOLING SYSTEM

CHAPTER 7

FUEL INJECTION SYSTEM

CHAPTER 8

ELECTRICAL

CHAPTER 9

TROUBLESHOOTING

FEATURES

IMPORTANT INFORMATION

CHECKING THE CONNECTIONS

SPECIAL TOOLS

ENGINE SPECIFICATIONS

CHASSIS SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

CONVERSION TABLE

TIGHTENING TORQUES

EAS00031

EAS00032

COOLING SYSTEM DIAGRAMS

ENGINE OIL LUBRICATION CHART

LUBRICATION DIAGRAMS

CABLE ROUTING

INTRODUCTION

7 Nm (0.7 m

FUEL TANK

100

COWLINGS

102

AIR FILTER CASE

103

ADJUSTING THE VALVE CLEARANCE

104

CAUTION:

110

EAS00052

111

EAS00056

112

CHECKING THE SPARK PLUGS

114

CHECKING THE SPARK PLUGS/

115

CHECKING THE ENGINE OIL LEVEL

118

CHANGING THE ENGINE OIL

119

CHANGING THE ENGINE OIL/

121

CHECKING THE EXHAUST SYSTEM

125

ADJUSTING THE EXUP CABLES

126

ADJUSTING THE EXUP CABLES/

127

CHECKING THE COOLANT LEVEL

127

CHECKING THE COOLING SYSTEM

128

CHANGING THE COOLANT

129

ADJUSTING THE FRONT BRAKE

132

ADJUSTING THE REAR BRAKE

133

ADJUSTING THE REAR BRAKE/

134

Front brake

135

Rear brake

135

EAS00131

136

EAS00135

136

ADJUSTING THE SHIFT PEDAL/

138

LUBRICATING THE DRIVE CHAIN/

140

CHECKING THE FRONT FORK

143

ADJUSTING THE FRONT FORK LEGS

144

REAR SHOCK ABSORBER ASSEMBLY

146

ASSEMBLY

147

ASSEMBLY/CHECKING THE TIRES

148

CHECKING THE TIRES

149

CHECKING THE TIRES/

151

CHECKING THE WHEELS

151

EAS00170

152

EAS00171

152

EAS00172

152

EAS00174

152

ELECTRICAL SYSTEM

153

Voltage should be measured 30

156

CHECKING THE FUSES

158

REPLACING THE HEADLIGHT BULBS

160

ADJUSTING THE HEADLIGHT BEAM

161

FRONT WHEEL AND BRAKE DISCS

162

REAR WHEEL AND BRAKE DISC

170

FRONT AND REAR BRAKES

177

16 Nm (1.6 m

188

6 Nm (0.6 m

196

FRONT FORK

206

40 Nm (4.0 m

207

HANDLEBARS

217

STEERING HEAD

222

SWINGARM AND DRIVE CHAIN

230

EAS00188

237

EAS00189

238

Order Job/Part Q’ty Remarks

239

7 Exhaust valve pipe 1

239

8 Muffler 1

239

EAS00191

242

EAS00192

243

CAMSHAFT

244

CYLINDER HEAD

255

VALVES AND VALVE SPRINGS

258

GENERATOR

268

PICKUP COIL

272

EAS00274

278

EAS00277

280

EAS00280

280

EAS00281

281

EAS00284

281

EAS00285

281

EAS00286

282

EAS00287

282

EAS00348

282

EAS00299

283

SHIFT SHAFT

285

22 Nm (2.2m · kg, 16 ft · lb)

286

OIL PAN AND OIL PUMP

287

CRANKCASE

294

20 Nm (2.0 m

300

Ib) + 120˚

300

CONNECTING RODS AND PISTONS

301

CRANKSHAFT

312

TRANSMISSION

317

RADIATOR

327

OIL COOLER

330

THERMOSTAT

332

10 Nm (1.0 m

337

WATER PUMP

339

Check and repair

346

3.75 ~ 4.25 V

355

Atmospheric pressure sensor

361

Speed sensor output voltage

365

When sensor is on

365

DC 4.8 V or more

365

When sensor is off

365

DC 0.6 V or less

365

THROTTLE BODIES

370

AIR INDUCTION SYSTEM

378

ELECTRICAL COMPONENTS

383

CHECKING SWITCH CONTINUITY

384

CHECKING THE SWITCHES

385

CHECKING THE BULBS AND

386

BULB SOCKETS

386

IGNITION SYSTEM

389

ELECTRIC STARTING SYSTEM

394

5 Nm (0.5 m

400

5 Nm (0.5 m · kg, 3.6 ft· lb)

402

CHARGING SYSTEM

403

LIGHTING SYSTEM

406

SIGNALING SYSTEM

413

FUEL PUMP SYSTEM

426

STARTING FAILURES/

432

INCORRECT ENGINE IDLING SPEED

432

EAS00848

433

EAS00850

433

EAS00851

433

EAS00855

434

EAS00856

434

EAS00857

434

FAULTY FRONT FORK LEGS/

435

UNSTABLE HANDLING

435

FAULTY FRONT FORK LEGS

435

EAS00866

436

YZF-R1P/YZF-R1PC

438

WIRING DIAGRAM

438

YAMAHA MOTOR CO., LTD

439

Yamaha YZF-R1 User Manual (21 pages)

Brand: Yamaha | Category: Toys & accessories | Size: 1.84 MB |

Plug&Play kit

Presentation

Introduction

1.1 – Part numbers

Chapter 4 – First start up

Chapter 6 – Error codes

Binder 719 connector table

04.554.34

04.554.72

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Yamaha YZF-R1 manuals

Yamaha YZF-R1 Service Manual (439 pages)

Table of contents

Yamaha YZF-R1 User Manual (21 pages)

Table of contents

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