Yamaha SR125 Service Manual Page 31
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- Table of contents
- TROUBLESHOOTING
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MAINTENANCE SPECIFICATIONS
SPEC
Item Standard Limit
Front brake:
Type
Disc outside diameter
Disc thickness
Pad thickness (inner)
(outer)
Master cylinder inside diameter
Caliper cylinder 1 inside diameter
Caliper cylinder 2 inside diameter
Brake fluid type
Single disc
267 mm
4 mm
6.2 mm
6.2 mm
12.7 mm
30.16 mm
25.4 mm
DOT#4 or DOT#3
SSS
SSS
3.5 mm
0.8 mm
0.8 mm
SSS
SSS
SSS
SSS
Rear brake:
Type
Drum inside diameter
Shoe thickness
Shoe spring free length
Leading, trailing
110 mm
4 mm
50.5 mm
SSS
111 mm
2 mm
SSS
Brake lever:
Brake lever free play (at lever end)
2 X 5 mm SSS
Brake pedal:
Brake pedal free play
Brake pedal position
20 X 30 mm
0 mm
SSS
SSS
Clutch lever:
Clutch lever free play (at lever end)
10 X 15 mm SSS
Throttle cable free play 3 X 5 mm SSS
- EB000000 3
- HOW TO USE THIS MANUAL 5
- ILLUSTRATED SYMBOLS 6
- CHAPTER 1 9
- GENERAL INFORMATION 9
- IMPORTANT INFORMATION 12
- CHECKING OF CONNECTIONS 14
- EB201000 15
- SPECIAL TOOLS 16
- CHAPTER 2 19
- SPECIFICATIONS 19
- GENERAL SPECIFICATIONS 22
- MAINTENANCE SPECIFICATIONS 24
- GENERAL TORQUE SPECIFICATIONS 35
- LUBRICATION DIAGRAM 38
- CABLE ROUTING 40
- CHAPTER 3 45
- PERIODIC INSPECTIONS 45
- AND ADJUSTMENTS 45
- INTRODUCTION/ 47
- INTRODUCTION 47
- VALVE CLEARANCE ADJUSTMENT 50
- VALVE CLEARANCE ADJUSTMENT/ 51
- IDLING SPEED ADJUSTMENT 51
- IDLING SPEED ADJUSTMENT/ 52
- THROTTLE CABLE ADJUSTMENT 52
- THROTTLE CABLE ADJUSTMENT/ 53
- SPARK PLUG INSPECTION 53
- SPARK PLUG INSPECTION/ 54
- IGNITION TIMING CHECK 54
- ENGINE OIL LEVEL INSPECTION 56
- ENGINE OIL LEVEL INSPECTION/ 57
- ENGINE OIL REPLACEMENT 57
- CLUTCH ADJUSTMENT 59
- CLUTCH ADJUSTMENT/ 60
- AIR FILTER CLEANING 60
- AIR FILTER CLEANING/ 61
- EXHAUST SYSTEM INSPECTION 61
- FRONT BRAKE ADJUST MENT/ 63
- REAR BRAKE ADJUSTMENT 63
- BRAKE FLUID LEVEL INSPECTION 65
- BRAKE LIGHT SWITCH ADJUSTMENT 66
- AIR BLEEDING 67
- AIR BLEEDING/ 68
- DRIVE CHAIN SLACK ADJUSTMENT 68
- STEERING HEAD INSPECTION 70
- FRONT FORK INSPECTION/ 71
- TIRE INSPECTION 72
- WHEEL INSPECTION 74
- BATTERY INSPECTION 75
- FUSE INSPECTION/ 78
- HEADLIGHT BEAM ADJUSTMENT 78
- CHAPTER 4 79
- ENGINE OVERHAUL 79
- ENGINE REMOVAL 82
- CYLINDER HEAD 84
- CAM SHAFT AND ROCKER ARMS 90
- VALVES AND VALVE SPRINGS 94
- CYLINDER AND PISTON 100
- 45 Nm (4.5 mkg) 106
- 7 Nm (0.7 mkg) 106
- 8 Nm (0.8 mkg) 107
- 70 Nm (7.0 mkg) 107
- 12 Nm (1.2 mkg) 107
- 6 Nm (0.6 mkg) 107
- SR401061 109
- SR402181 109
- CAUTION: 112
- OIL PUMP 113
- BALANCER GEAR 117
- SHIFT SHAFT AND SEGMENT 120
- 3 Nm (0.3 mkg) 125
- 30 Nm (3.0 mkg) 126
- 50 Nm (5.0 mkg) 126
- YP401081 127
- SR402163 127
- CRANKCASE AND CRANK SHAFT 130
- CRANK CASE AND CRANKSHAFT 130
- SR****** 138
- CHAPTER 5 141
- CARBURETION 141
- CARBURETOR 144
- CHAPTER 6 149
- FRONT WHEEL AND BRAKE DISC 151
- FRONT BRAKE 158
- 40 Nm (4.0 mkg) 170
- 65 Nm (6.5 mkg) 170
- 20 Nm (2.0 mkg) 170
- 9 Nm (0.9 mkg) 173
- 10 Nm (1.0 mkg) 174
- SR701020 175
- SR701021 175
- FRONT FORK 179
- HANDLEBAR 185
- STEERING 189
- CHAPTER 7 195
- ELECTRICAL 195
- SWITCH INSPECTION 198
- IGNITION SYSTEM 200
- ELECTRIC STARTING SYSTEM 206
- ELECTRICAL STARTING SYSTEM 207
- CHARGING SYSTEM 215
- LIGHTING SYSTEM 219
- SIGNAL SYSTEM 224
- CHAPTER 8 233
- TROUBLE SHOOTING 233
- TROUBLESHOOTING 235
- POOR IDLE SPEED PERFORMANCE 236
- POOR SPEED PERFORMANCE 237
- CLUTCH SLIPPING/DRAGGING 238
- FAULTY GEAR SHIFTING 238
- OVER HEATING/FAULTY BRAKE 239
- OVER HEATING OR OVER-COOL 239
- FAULTY BRAKE 239
- FRONT FORK MALFUNCTION 240
- INSTABLE HANDLING 240
- SR125 ’97 WIRING DIAGRAM 243
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