Yamaha MBK YQ100 Service Manual Page 164
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- Table of contents
- TROUBLESHOOTING
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CHAS
6-26
FRONT BRAKE
EAS00620
DISASSEMBLING THE FRONT BRAKE
CALIPER
NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1.Remove:
• Union bolt
• Copper washers
• Brake hose
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
2.Remove:
• Brake caliper pistons
• Brake caliper piston seals and
a.Secure the right side brake caliper piston with
a piece of wood.
b.Blow compressed air into the brake hose joint
opening to force out the left side piston from
the brake caliper.
• Never try to pry out the brake caliper
pistons.
• Do not loosen the bolts.
Carefully remove the caliper piston to prevent
damage.
c.Remove the brake caliper piston seals.
• Do not use a sharp instrument. Remove
seals by your finger.
• Do not re-use removed parts.
d.Repeat the previous steps to force out the right
side piston from the brake caliper.
CAUTION:
CAUTION:
WARNING
346004
- 5ME1-AE1 1
- CAUTION: 3
- HOW TO USE THIS MANUAL 4
- EAS00009 5
- EAS00011 6
- CHAPTER 1 8
- GENERAL INFORMATION 8
- IMPORTANT INFORMATION 10
- CHECKING THE CONNECTIONS 12
- SPECIAL TOOLS 14
- EAS00027 14
- CHAPTER 2 17
- SPECIFICATIONS 17
- GENERAL SPECIFICATIONS 19
- MAINTENANCE SPECIFICATIONS 21
- TIGHTENING TORQUES 24
- GENERAL TORQUE SPECIFICATIONS 31
- GENERAL TIGHTENING TORQUE 31
- EAS00031 32
- EAS00032 33
- CABLE ROUTING 34
- EAS00035 34
- CHAPTER 3 43
- Every 12,000 km 44
- Every 20,000 km 45
- 3 Nm (0,3 m.kg) 50
- 3 Nm (0,3m.kg) 50
- 4 Nm (0,4 m.kg) 52
- 322025(b) 54
- EAS00058 55
- CHECKING THE SPARK PLUG 56
- CHECKING THE ENGINE OIL LEVEL 58
- AUTOLUBE PUMP AIR BLEEDING 59
- AUTOLUBE PUMP AIR BLEEDING/ 60
- ADJUSTING THE FRONT BRAKE/ 62
- ADJUSTING THE REAR BRAKE 62
- EAS00116 63
- CHECKING THE BRAKE SHOES/ 64
- WARNING 65
- CHECKING THE FRONT FORK 67
- EAS00165 68
- CHECKING THE TIRES 68
- CHECKING THE WHEELS/ 70
- LUBRICATING THE CENTERSTAND/ 71
- CHECKING THE BATTERY 72
- ELECTRICAL SYSTEM 72
- CHECKING THE BATTERY/ 75
- CHECKING THE FUSE 75
- CHECKING THE FUSE/ 76
- REPLACING THE HEADLIGHT BULB 76
- REPLACING THE HEADLIGHT BULB/ 77
- ADJUSTING THE HEADLIGHT BEAM 77
- CHAPTER 4 79
- OVERHAULING THE ENGINE 79
- OVERHAULING THE ENGINE 81
- EAS00192 84
- CYLINDER HEAD 86
- EAS00222 86
- 52.002~52.012mm 89
- 52.10 mm 89
- SECONDARY SHEAVE 98
- V-BELT, CLUTCH AND 100
- SECONDARY/PRIMARY SHEAVE 100
- INSPECTION AND REPAIR 109
- C.D.I. MAGNETO 110
- ENGINE DISASSEMBLY 111
- AUTOLUBE PUMP 112
- TRANSMISSION 114
- EAS00423 116
- CRANKCASE AND REED VALVE 117
- CRANKSHAFT 122
- CHAPTER 5 126
- CARBURETOR 126
- EAS00480 127
- EAS000483 128
- EAS00487 131
- EAS00492 132
- FUEL COCK 133
- REED VALVE 134
- REED VALVE 134
- YP600051 135
- CHAPTER 6 137
- FRONT WHEEL AND BRAKE DISC 139
- EAS00513 139
- EAS00518 140
- EAS00520 141
- EAS00523 141
- EAS00525 142
- EAS00528 144
- 23 Nm (2,3 m.kg) 145
- EAS00548 147
- REAR WHEEL AND BRAKE 149
- EAS00555 149
- EAS00565 151
- EAS00569 151
- FRONT BRAKE 154
- EAS00576 154
- EAS00579 155
- EAS00584 157
- 1.2 Nm (0.12 m.kg) 158
- EAS00588 159
- EAS00590 159
- EAS00596 160
- EAS00612 162
- EAS00614 163
- EAS00631 165
- EAS00635 166
- EAS00646 168
- FRONT FORK 168
- EAS00654 170
- EAS00656 171
- EAS00659 172
- 60 Nm (6,0 m.kg) 175
- EAS00666 177
- EAS00668 177
- HANDLEBAR 177
- EAS00673 178
- STEERING HEAD 180
- EAS00675 180
- REAR SHOCK ABSORBER ASSEMBLY 184
- EAS00695 185
- CHAPTER 7 187
- ELECTRICAL 187
- CIRCUIT DIAGRAM 189
- ELECTRICAL COMPONENTS 190
- SWITCH INSPECTION 192
- A Starter switch 194
- IGNITION AND STARTING SYSTEM 195
- Ω (20°C) 196
- Ω at 20°C 197
- IGNITION AND STARTER SYSTEM 200
- STARTER MOTOR 201
- CHARGING SYSTEM 204
- LIGHTING SYSTEM 208
- 21W / 5W 213
- SIGNAL SYSTEM 215
- CHAPTER 8 224
- TROUBLESHOOTING 224
- POOR IDLE SPEED PERFORMANCE 226
- FAULTY AUTOMATIC 227
- FAULTY AUTOMATIC/ 228
- OVER HEATING 228
- IMPROPER KICKING/ 229
- FAULTY BRAKE 229
- IMPROPER KICKING 229
- YQ100 WIRING DIAGRAM 232
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