Yamaha YZF-R1 2000 Service Manual Page 314
- Page / 417
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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7 - 48
CHAS
FRONT FORK
NOTE:
Use the side of the rod holder that is
marked “B”.
c. Loosen the nut.
d. Remove the cap bolt.
e. Remove the rod holder and fork
spring compressor
WARNING
WARNING
The fork spring is compressed.
f. Remove the spacer and nut.
▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲ ▲
2.Drain:
• fork oil
NOTE:
Stroke the damper rod 1 several times
while draining the fork oil.
3.Remove:
• dust seal
• oil seal clip 1
• oil seal
• washer
(with a flat-head screwdriver)
4.Remove:
• damper rod assembly bolt
• copper washer
NOTE:
While holding the damper rod with the
damper rod holder 1, loosen the
damper rod assembly bolt.
Damper rod holder
90890-01423
- SERVICE MANUAL 1
- IMPORTANT MANUAL INFORMATION 2
- HOW TO USE THIS MANUAL 3
- EB004000 4
- CHAPTER TITLES 5
- CHAPTER 1 7
- GENERAL INFORMATION 7
- IMPORTANT INFORMATION 10
- CHECKING THE CONNECTIONS 12
- SPECIAL TOOLS 13
- CHAPTER 2 18
- SPECIFICATIONS 18
- ENGINE SPECIFICATIONS 21
- CHASSIS SPECIFICATIONS 30
- ELECTRICAL SPECIFICATIONS 34
- CONVERSION TABLE 37
- TIGHTENING TORQUES 37
- EB202000 42
- EB202010 43
- OIL FLOW DIAGRAMS 44
- COOLANT FLOW DIAGRAMS 48
- CABLE ROUTING 52
- CHAPTER 3 65
- EB300000 67
- EB301000 67
- Yamaha dealer 68
- EB302000 69
- FUEL TANK 70
- COWLINGS 71
- EB302040 73
- ADJUSTING THE VALVE CLEARANCE 75
- SYNCHRONIZING THE CARBURETORS 80
- EB303020 82
- EB303031 84
- CHECKING THE SPARK PLUGS 86
- CHECKING THE IGNITION TIMING/ 88
- CHANGING THE ENGINE OIL 91
- 43 Nm (4.3 m · kg) 92
- EB303100 94
- EB303181 96
- EB303190 96
- CHECKING THE EXHAUST SYSTEM 97
- ADJUSTING THE EXUP CABLES 98
- 10 Nm (1.0 m · kg) 99
- CHECKING THE COOLANT LEVEL/ 100
- CHECKING THE COOLING SYSTEM 100
- CHANGING THE COOLANT 101
- 7 Nm (0.7 m · kg) 102
- ADJUSTING THE FRONT BRAKE/ 104
- ADJUSTING THE REAR BRAKE 104
- CAUTION: 106
- CHECKING THE BRAKE PADS/ 107
- CHECKING THE BRAKE HOSES/ 108
- Å Front brake 109
- ADJUSTING THE SHIFT PEDAL/ 110
- LUBRICATING THE DRIVE CHAIN/ 112
- 115 Nm (11.5 m · kg) 114
- 13 Nm (1.3 m · kg) 114
- 17 Nm (1.7 m · kg) 114
- 26 Nm (2.6 m · kg) 114
- CHECKING THE FRONT FORK 115
- ADJUSTING THE FRONT FORK LEGS 116
- CHECKING THE TIRES 120
- CHECKING THE TIRES/ 122
- CHECKING THE WHEELS 122
- EB304200 123
- EB304210 123
- EB304220 123
- EB304240 123
- ELECTRICAL SYSTEM 124
- CHECKING THE FUSES 129
- REPLACING THE HEADLIGHT BULBS 131
- ADJUSTING THE HEADLIGHT BEAMS 132
- CHAPTER 4 134
- OVERHAULING THE ENGINE 134
- EB400700 142
- CAMSHAFTS 143
- CYLINDER HEAD 153
- 50 Nm (5.0 m · kg) 155
- 12 Nm (1.2 m · kg) 155
- VALVES AND VALVE SPRINGS 156
- GENERATOR 167
- 95 Nm (9.5 m · kg) 169
- PICKUP COIL 170
- 60 Nm (6.0 m · kg) 173
- EB405000 174
- EB405010 175
- EB405102 178
- EB405400 178
- EB405410 179
- EB405430 179
- EB405440 179
- EB405450 180
- EB405460 180
- EB405470 180
- EB405703 181
- 70 Nm (7.0 m · kg) 182
- 8 Nm (0.8 m · kg) 182
- SHIFT SHAFT 184
- 22 Nm (2.2 m · kg) 185
- OIL PAN AND OIL PUMP 186
- CRANKCASE 192
- CONNECTING RODS AND PISTONS 199
- 36 Nm (3.6 m · kg) 208
- CRANKSHAFT 209
- TRANSMISSION 214
- CHAPTER 5 225
- COOLING SYSTEM 225
- RADIATOR 228
- OIL COOLER 231
- 35 Nm (3.5 m · kg) 232
- THERMOSTAT ASSEMBLY 234
- WATER PUMP 239
- CHAPTER 6 246
- CARBURETORS 246
- CHAPTER 7 265
- FRONT WHEEL AND BRAKE DISCS 267
- 18 Nm (1.8 m · kg) 273
- 72 Nm (7.2 m · kg) 273
- 23 Nm (2.3 m · kg) 273
- 40 Nm (4.0 m · kg) 273
- SPROCKET 276
- 150 Nm (15.0 m · kg) 281
- FRONT AND REAR BRAKES 282
- 30 Nm (3.0 m · kg) 296
- 7 Nm (7.0 m · kg) 308
- FRONT FORK 310
- HANDLEBARS 322
- STEERING HEAD 327
- REAR SHOCK ABSORBER ASSEMBLY 332
- SWINGARM AND DRIVE CHAIN 336
- 125 Nm (12.5 m · kg) 342
- CHAPTER 8 344
- ELECTRICAL 344
- INSTRUMENT FUNCTIONS 347
- SWITCHES 350
- CHECKING THE SWITCHES 351
- CHECKING THE BULBS AND 353
- BULB SOCKETS 353
- IGNITION SYSTEM 356
- ELECTRIC STARTING SYSTEM 361
- STARTER MOTOR 367
- 5 Nm (0.5 m · kg) 370
- CHARGING SYSTEM 371
- LIGHTING SYSTEM 374
- SIGNALING SYSTEM 380
- FUEL PUMP SYSTEM 393
- EXUP SYSTEM 398
- SELF-DIAGNOSIS 402
- CHAPTER 9 409
- TROUBLESHOOTING 409
- FAULTY LIGHTING AND 415
- SIGNALING SYSTEMS 415
- YZF-R1 WIRING DIAGRAM 417
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