Yamaha YZF-R1 2000 Service Manual Page 289
- Page / 417
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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7 - 23
CHAS
FRONT AND REAR BRAKES
EB702200
Order Job/Part Q’ty Remarks
Removing the front brake master
cylinder and brake fluid reservoir
Remove the parts in the order listed.
Brake fluid Drain.
1 Brake fluid reservoir cap stopper 1
2 Brake fluid reservoir cap 1
3 Brake fluid reservoir diaphragm
holder
1
4 Brake fluid reservoir diaphragm 1
5 Brake fluid reservoir 1
6 Brake fluid reservoir hose 1
7 Circlip 1
8 Hose joint 1
9 Brake lever 1
10 Front brake switch connector 2 Disconnect.
11 Union bolt 1
12 Copper washer 3
- SERVICE MANUAL 1
- IMPORTANT MANUAL INFORMATION 2
- HOW TO USE THIS MANUAL 3
- EB004000 4
- CHAPTER TITLES 5
- CHAPTER 1 7
- GENERAL INFORMATION 7
- IMPORTANT INFORMATION 10
- CHECKING THE CONNECTIONS 12
- SPECIAL TOOLS 13
- CHAPTER 2 18
- SPECIFICATIONS 18
- ENGINE SPECIFICATIONS 21
- CHASSIS SPECIFICATIONS 30
- ELECTRICAL SPECIFICATIONS 34
- CONVERSION TABLE 37
- TIGHTENING TORQUES 37
- EB202000 42
- EB202010 43
- OIL FLOW DIAGRAMS 44
- COOLANT FLOW DIAGRAMS 48
- CABLE ROUTING 52
- CHAPTER 3 65
- EB300000 67
- EB301000 67
- Yamaha dealer 68
- EB302000 69
- FUEL TANK 70
- COWLINGS 71
- EB302040 73
- ADJUSTING THE VALVE CLEARANCE 75
- SYNCHRONIZING THE CARBURETORS 80
- EB303020 82
- EB303031 84
- CHECKING THE SPARK PLUGS 86
- CHECKING THE IGNITION TIMING/ 88
- CHANGING THE ENGINE OIL 91
- 43 Nm (4.3 m · kg) 92
- EB303100 94
- EB303181 96
- EB303190 96
- CHECKING THE EXHAUST SYSTEM 97
- ADJUSTING THE EXUP CABLES 98
- 10 Nm (1.0 m · kg) 99
- CHECKING THE COOLANT LEVEL/ 100
- CHECKING THE COOLING SYSTEM 100
- CHANGING THE COOLANT 101
- 7 Nm (0.7 m · kg) 102
- ADJUSTING THE FRONT BRAKE/ 104
- ADJUSTING THE REAR BRAKE 104
- CAUTION: 106
- CHECKING THE BRAKE PADS/ 107
- CHECKING THE BRAKE HOSES/ 108
- Å Front brake 109
- ADJUSTING THE SHIFT PEDAL/ 110
- LUBRICATING THE DRIVE CHAIN/ 112
- 115 Nm (11.5 m · kg) 114
- 13 Nm (1.3 m · kg) 114
- 17 Nm (1.7 m · kg) 114
- 26 Nm (2.6 m · kg) 114
- CHECKING THE FRONT FORK 115
- ADJUSTING THE FRONT FORK LEGS 116
- CHECKING THE TIRES 120
- CHECKING THE TIRES/ 122
- CHECKING THE WHEELS 122
- EB304200 123
- EB304210 123
- EB304220 123
- EB304240 123
- ELECTRICAL SYSTEM 124
- CHECKING THE FUSES 129
- REPLACING THE HEADLIGHT BULBS 131
- ADJUSTING THE HEADLIGHT BEAMS 132
- CHAPTER 4 134
- OVERHAULING THE ENGINE 134
- EB400700 142
- CAMSHAFTS 143
- CYLINDER HEAD 153
- 50 Nm (5.0 m · kg) 155
- 12 Nm (1.2 m · kg) 155
- VALVES AND VALVE SPRINGS 156
- GENERATOR 167
- 95 Nm (9.5 m · kg) 169
- PICKUP COIL 170
- 60 Nm (6.0 m · kg) 173
- EB405000 174
- EB405010 175
- EB405102 178
- EB405400 178
- EB405410 179
- EB405430 179
- EB405440 179
- EB405450 180
- EB405460 180
- EB405470 180
- EB405703 181
- 70 Nm (7.0 m · kg) 182
- 8 Nm (0.8 m · kg) 182
- SHIFT SHAFT 184
- 22 Nm (2.2 m · kg) 185
- OIL PAN AND OIL PUMP 186
- CRANKCASE 192
- CONNECTING RODS AND PISTONS 199
- 36 Nm (3.6 m · kg) 208
- CRANKSHAFT 209
- TRANSMISSION 214
- CHAPTER 5 225
- COOLING SYSTEM 225
- RADIATOR 228
- OIL COOLER 231
- 35 Nm (3.5 m · kg) 232
- THERMOSTAT ASSEMBLY 234
- WATER PUMP 239
- CHAPTER 6 246
- CARBURETORS 246
- CHAPTER 7 265
- FRONT WHEEL AND BRAKE DISCS 267
- 18 Nm (1.8 m · kg) 273
- 72 Nm (7.2 m · kg) 273
- 23 Nm (2.3 m · kg) 273
- 40 Nm (4.0 m · kg) 273
- SPROCKET 276
- 150 Nm (15.0 m · kg) 281
- FRONT AND REAR BRAKES 282
- 30 Nm (3.0 m · kg) 296
- 7 Nm (7.0 m · kg) 308
- FRONT FORK 310
- HANDLEBARS 322
- STEERING HEAD 327
- REAR SHOCK ABSORBER ASSEMBLY 332
- SWINGARM AND DRIVE CHAIN 336
- 125 Nm (12.5 m · kg) 342
- CHAPTER 8 344
- ELECTRICAL 344
- INSTRUMENT FUNCTIONS 347
- SWITCHES 350
- CHECKING THE SWITCHES 351
- CHECKING THE BULBS AND 353
- BULB SOCKETS 353
- IGNITION SYSTEM 356
- ELECTRIC STARTING SYSTEM 361
- STARTER MOTOR 367
- 5 Nm (0.5 m · kg) 370
- CHARGING SYSTEM 371
- LIGHTING SYSTEM 374
- SIGNALING SYSTEM 380
- FUEL PUMP SYSTEM 393
- EXUP SYSTEM 398
- SELF-DIAGNOSIS 402
- CHAPTER 9 409
- TROUBLESHOOTING 409
- FAULTY LIGHTING AND 415
- SIGNALING SYSTEMS 415
- YZF-R1 WIRING DIAGRAM 417
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