Yamaha XT225S Owner's Manual

PRINTED IN JAPAN2002·5–0.7×1(E) !5RK-28199-11LIT-11626-16-22OWNER’S MANUALXT225R(C)PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.

1-1EAU00017QSAFETY INFORMATION1MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION AREDEPENDENT UPON THE USE OF PROPER RIDING TECHNIQU

9-4CONSUMER INFORMATION9EAU01053Motorcycle noise regulationTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or

9-5CONSUMER INFORMATION9 5RK-9-11(US) 4/26/02 7:16 PM Page 99

9-6CONSUMER INFORMATION9EAU03052Maintenance recordCopies of work orders and/or receipts for parts purchased and installed on your motorcycle will be r

9-7CONSUMER INFORMATION916,000 mi(26,000 km) or30 months19,000 mi(31,000 km) or36 months22,000 mi(36,000 km) or42 months25,000 mi(41,000 km) or48 mont

9-8CONSUMER INFORMATION9EAU02918YAMAHA MOTOR CORPORATION, U.S.A.STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 5RK-9-11(US) 4/26/02 7:16 PM Page 102

9-9CONSUMER INFORMATION9 5RK-9-11(US) 4/26/02 7:16 PM Page 103

9-10CONSUMER INFORMATION9EAU01063YAMAHA EXTENDED SERVICE (Y.E.S.) 5RK-9-11(US) 4/26/02 7:16 PM Page 104

9-119 5RK-9-11(US) 4/26/02 7:16 PM Page 105

PRINTED IN JAPAN2002·5–0.7×1(E) !5RK-28199-11LIT-11626-16-22OWNER’S MANUALXT225R(C)PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.

1-2QSAFETY INFORMATION14. Many accidents involve inexperienced operators. In fact, many operators who have beeninvolved in accidents do not even have

1-3QSAFETY INFORMATION1Protective apparelThe majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safetyhelm

1-4QSAFETY INFORMATION1LoadingThe total weight of the operator, passenger, accessories and cargo must not exceed the maximumload limit of 183 kg (404

1-5QSAFETY INFORMATION1a. Accessories fitted to the handlebar or the front fork area can create instability due to improperweight distribution or aero

1-6QSAFETY INFORMATION1a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place wherepedestrians or children are not lik

1-7QSAFETY INFORMATION1EAU02977Location of important labelsPlease read the following important labels carefully before operating this motorcycle.1423

1-8QSAFETY INFORMATION1qWARNINGBEFORE YOU OPERATE THIS VEHICLE, READTHE OWNER’S MANUAL AND ALL LABELS.ALWAYS WEAR AN APPROVED MOTORCYCLEHELMET, eye p

2-1EAU00026DESCRIPTION21. Headlight (page 6-36)2. Fuel cock (page 3-7)3. Air filter element (page 6-14)4. Helmet holder (page 3-9)5. Owner’s tool kit

2-2DESCRIPTION29. Battery (page 6-33)10. Fuse (page 6-35)11. Engine oil filter element (page 6-11)12. Engine oil level check window (page 6-10)13. Bra

EAU03438

2-3DESCRIPTION21. Clutch lever (page 3-3, 6-21)2. Left handlebar switches (page 3-2)3. Starter (choke) knob (page 3-8)4. Speedometer unit (page 3-2)5.

3-1EAU00027INSTRUMENT AND CONTROL FUNCTIONS3EAU00029Main switch/steering lockThe main switch/steering lock con-trols the ignition and lighting systems

3-2EAU00056Indicator lightsEAU00063High beam indicator light “&”This indicator light comes on whenthe high beam of the headlight isswitched on.EAU

3-3INSTRUMENT AND CONTROL FUNCTIONS3EAU00129Horn switch “*”Press this switch to sound the horn.EAU00152Clutch leverThe clutch lever is located at the

3-4EAU00157Shift pedalThe shift pedal is located on the leftside of the engine and is used incombination with the clutch leverwhen shifting the gears

3-5INSTRUMENT AND CONTROL FUNCTIONS3EAU00177*Fuel tank capTo remove the fuel tank cap1. Insert the key into the lock andturn it 1/3 turn counterclockw

3-6EAU00185cCImmediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painted sur-faces or plastic parts.INSTRUMENT A

3-7INSTRUMENT AND CONTROL FUNCTIONS3EAU03050Fuel cockThe fuel cock supplies fuel from thetank to the carburetor while filtering italso.The fuel cock h

3-8EAU04038Starter (choke) knob “1”Starting a cold engine requires a rich-er air-fuel mixture, which is suppliedby the starter (choke).Move the knob i

3-9INSTRUMENT AND CONTROL FUNCTIONS3To install the seat1. Insert the projection on the frontof the seat into the seat holderas shown.2. Place the seat

EAU00002INTRODUCTIONCongratulations on your purchase of the Yamaha XT225/XT225C. This model is the result ofYamaha’s vast experience in the production

3-10Spring preload1. Loosen the locknut.2. To increase the spring preloadand thereby harden the suspen-sion, turn the adjusting nut indirection a. To

3-11INSTRUMENT AND CONTROL FUNCTIONS3Rebound damping forceTo increase the rebound dampingforce and thereby harden therebound damping, turn the adjusti

3-12EAU00330SidestandThe sidestand is located on the leftside of the frame. Raise the side-stand or lower it with your foot whileholding the motorcycl

3-13INSTRUMENT AND CONTROL FUNCTIONS3With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “#”.3. T

4-1EAU01114PRE-OPERATION CHECKS4The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpe

4-2PRE-OPERATION CHECKS4Throttle grip• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free

4-3PRE-OPERATION CHECKS4NOTE:Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in avery sho

5-1EAU00372OPERATION AND IMPORTANT RIDING POINTS5EAU00373w8 Become thoroughly familiarwith all operating controls andtheir functions before riding.Con

5-2OPERATION AND IMPORTANT RIDING POINTS51. Turn the fuel cock lever to “ON”.2. Turn the key to “ON” and makesure that the engine stop switchis set to

5-3OPERATION AND IMPORTANT RIDING POINTS5EAU01258Starting a warm engineFollow the same procedure as forstarting a cold engine with the excep-tion that

EAU00003IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:The Safety Alert Sym

5-4OPERATION AND IMPORTANT RIDING POINTS5EAU02988To start out and accelerate1. Pull the clutch lever to disengagethe clutch.2. Shift the transmission

5-5OPERATION AND IMPORTANT RIDING POINTS5EAU02989Recommended shift pointsThe recommended shift points duringacceleration and deceleration areshown in

5-6OPERATION AND IMPORTANT RIDING POINTS5ECA00077cCAfter 1,000 km (600 mi) of opera-tion, the engine oil must bechanged, and the oil filter elementand

6-1EAU00462PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01790Safety is an obligation of the owner.Periodic inspection, adjustment andlubrication will keep

6-2PERIODIC MAINTENANCE AND MINOR REPAIR6NOTE:If you do not have the tools or experi-ence required for a particular job,have a Yamaha dealer perform i

6-3PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00471Periodic maintenance chart for the emission control systemINITIAL ODOMETER READINGSNO. ITEM ROUTINE60

6-4PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00472General maintenance and lubrication chartINITIAL ODOMETER READINGSNO. ITEM ROUTINE TYPE600 mi 4,000 m

6-5PERIODIC MAINTENANCE AND MINOR REPAIR6INITIAL ODOMETER READINGSNO. ITEM ROUTINE TYPE600 mi 4,000 mi 7,000 mi 10,000 mi 13,000 mi(1,000 km) or (6,00

6-6PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03906NOTE:From 16,000 mi (26,000 km) or 30 months, repeat the maintenance intervals starting from 4,000 mi

6-7PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03516Removing and installing thecowling and panelsThe cowling and panels shown aboveneed to be removed to

IMPORTANT MANUAL INFORMATIONEW000000wPLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS”BOOKLET CAREFULLY AND COMPLETELY BEFORE OPE

6-8PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00488Panel BTo remove the panelRemove the screw, and then pull thepanel off as shown.To install the panelP

6-9PERIODIC MAINTENANCE AND MINOR REPAIR6To check the spark plug1. Check that the porcelain insula-tor around the center electrodeof the spark plug is

6-10PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01796Canister (for California only)This model is equipped with a canis-ter to prevent the discharging of

6-11PERIODIC MAINTENANCE AND MINOR REPAIR63. Wait a few minutes until the oilsettles, and then check the oillevel through the check windowlocated at t

6-12PERIODIC MAINTENANCE AND MINOR REPAIR6ECA00039cCWhen removing the engine oildrain bolt, the O-ring, compressionspring, and oil strainer will fall

6-13PERIODIC MAINTENANCE AND MINOR REPAIR6NOTE:Make sure that the O-ring is properlyseated.12. Install the engine oil strainer,compression spring, O-r

6-14PERIODIC MAINTENANCE AND MINOR REPAIR6EAU04221Cleaning the air filter elementThe air filter element should becleaned at the intervals specified in

6-15PERIODIC MAINTENANCE AND MINOR REPAIR65. Clean the sponge material withsolvent, and then squeeze theremaining solvent out.6. Apply oil of the reco

6-16PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01549Cleaning the spark arresterThe spark arrester should be cleanedat the intervals specified in thePeri

6-17PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01752Adjusting the carburetorThe carburetor is an important part ofthe engine and its emission controlsys

XT225R(C)OWNER’S MANUAL©2002 by Yamaha Motor Corporation, U.S.A.1st edition, April 2002All rights reserved.Any reprinting or unauthorized usewithout t

6-18PERIODIC MAINTENANCE AND MINOR REPAIR6EAU04836TiresTo maximize the performance, dura-bility, and safe operation of yourmotorcycle, note the follow

6-19PERIODIC MAINTENANCE AND MINOR REPAIR68 Adjust the suspension and tireair pressure with regard to theload.8 Check the tire condition andair pressu

6-20PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00680w8 It is dangerous to ride with aworn-out tire. When a tiretread begins to show cross-wise lines, ha

6-21PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00691Accessories and replacement partswThis motorcycle is not designed topull a trailer or to be attached

6-22PERIODIC MAINTENANCE AND MINOR REPAIR63. If the specified clutch lever freeplay could be obtained asdescribed above, tighten thelocknut and skip t

6-23PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00707Adjusting the brake pedalposition and free playEW000104wIt is advisable to have a Yamahadealer make

6-24PERIODIC MAINTENANCE AND MINOR REPAIR6To increase the brake pedal freeplay, turn the adjusting nut at thebrake rod in direction a. Todecrease the

6-25PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00720Checking the front brakepads and rear brake shoesThe front brake pads and the rearbrake shoes must b

6-26PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03294Checking the brake fluidlevelInsufficient brake fluid may allow airto enter the brake system, possib

6-27PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03985Changing the brake fluidHave a Yamaha dealer change thebrake fluid at the intervals specified inthe

EAU00009TABLE OF CONTENTSSAFETY INFORMATION ...1-1Safe riding ...

6-28PERIODIC MAINTENANCE AND MINOR REPAIR6EAU04369To adjust the drive chain slack1. Loosen the brake pedal free playadjusting nut.2. Loosen the axle n

6-29PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03006Lubricating the drive chainThe drive chain must be cleaned andlubricated at the intervals specified

6-30PERIODIC MAINTENANCE AND MINOR REPAIR6EW000111wDamage to the outer housing ofcables may result in internal rust-ing and cause interference withcab

6-31PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03164Checking and lubricating thebrake and clutch leversThe operation of the brake and clutchlevers shoul

6-32PERIODIC MAINTENANCE AND MINOR REPAIR6EAU02939Checking the front forkThe condition and operation of thefront fork must be checked as followsat the

6-33PERIODIC MAINTENANCE AND MINOR REPAIR62. Hold the lower ends of the frontfork legs and try to move themforward and backward. If anyfree play can b

6-34PERIODIC MAINTENANCE AND MINOR REPAIR6EW000116w8 Electrolyte is poisonous anddangerous since it containssulfuric acid, which causessevere burns. A

6-35PERIODIC MAINTENANCE AND MINOR REPAIR6EC000102cC8 Always keep the batterycharged. Storing a dischargedbattery can cause permanentbattery damage.8

6-36PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01528Replacing the headlight bulbThis motorcycle is equipped with aquartz bulb headlight. If the headligh

6-37PERIODIC MAINTENANCE AND MINOR REPAIR64. Remove the headlight bulb hold-er by turning it counterclockwise,and then remove the defectivebulb.EW0001

Removing and installing the cowling andpanels ...6-7Checking the spark plug ...

6-38PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03497Replacing a turn signal lightbulb1. Remove the turn signal light lensby removing the screw.211. Lens

6-39PERIODIC MAINTENANCE AND MINOR REPAIR62. Remove the defective bulb bypushing it in and turning it coun-terclockwise.3. Insert a new bulb into the

6-40PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03781Front wheelTo remove the front wheelEW000122w8 It is advisable to have aYamaha dealer service thewhe

6-41PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03782To install the front wheel1. Install the speedometer gear unitinto the wheel hub so that theprojecti

6-42PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03766Rear wheelTo remove the rear wheelEW000122w8 It is advisable to have aYamaha dealer service thewheel

6-43PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03767To install the rear wheel1. Insert the wheel axle from theleft-hand side.NOTE:Make sure that the dri

6-44PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01008TroubleshootingAlthough Yamaha motorcyclesreceive a thorough inspection beforeshipment from the fact

6-45PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01397Troubleshooting chartEW000125wKeep away open flames and do not smoke while checking or working on th

7-1EAU03521MOTORCYCLE CARE AND STORAGE7CareWhile the open design of a motorcy-cle reveals the attractiveness of thetechnology, it also makes it more v

7-2MOTORCYCLE CARE AND STORAGE78 Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incont

TABLE OF CONTENTSCONSUMER INFORMATION ...9-1Identification numbers ...9-1Key identificati

7-3MOTORCYCLE CARE AND STORAGE7After cleaning1. Dry the motorcycle with achamois or an absorbing cloth.2. Immediately dry the drive chainand lubricate

7-4MOTORCYCLE CARE AND STORAGE7StorageShort-termAlways store your motorcycle in acool, dry place and, if necessary, pro-tect it against dust with a po

7-5MOTORCYCLE CARE AND STORAGE77. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off

8-1EAU01038SPECIFICATIONS8SpecificationsModel XT225R(C)DimensionsOverall length 2,070 mm (81.5 in)Overall width 805 mm (31.7 in)Overall height 1,160 m

8-2SPECIFICATIONS8FuelType UNLEADED GASOLINE ONLYFuel tank capacity 8.8 L (1.94 lmp qt, 2.32 US qt)Reserve amount 2.0 L (0.44 lmp qt, 0.53 US qt)Carbu

8-3SPECIFICATIONS8Maximum load* 183 kg (404 lb)Tire air pressure(measured on cold tires)Up to 90 kg (198 lb) load*Front 125 kPa (1.25 kgf/cm2, 18 psi)

8-4SPECIFICATIONS8Headlight type Quartz bulb (halogen)Bulb voltage, wattage × quantityHeadlight 12V, 60/55W × 1Tail/brake light 12V, 8/27W × 1Front tu

9-1EAU01039CONSUMER INFORMATION9EAU02944Identification numbersRecord the key identification number,vehicle identification number andmodel label inform

9-2CONSUMER INFORMATION9EAU01050Model labelThe model label is affixed to theframe under the seat. (See page 3-8for seat removal and installation pro-c

9-3CONSUMER INFORMATION9EAU01051Reporting safety defectsIf you believe that your vehicle has a defect which could cause a crash or could cause injury