Yamaha TEO'S XN125 Service Manual Page 184
- Page / 259
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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CHAS
7-17
FRONT BRAKE
EAS00590
CHECKING THE FRONT BRAKE MASTER
CYLINDER
1. Check:
• brake master cylinder
Damage/scratches/wear → Replace.
• brake fluid delivery passages
(brake master cylinder body)
Obstruction → Blow out with compressed air.
2. Check:
• brake master cylinder kit
Damage/scratches/wear → Replace.
3. Check:
• brake master cylinder reservoir
Cracks/damage → Replace.
• brake master cylinder reservoir diaphragm
Damage/wear → Replace.
4. Check:
• brake hoses
Cracks/damage/wear → Replace.
EAS00588
DISASSEMBLING THE FRONT BRAKE
MASTER CYLINDER
NOTE:
Before disassembling the front brake master
cylinder, drain the brake fluid from the entire
brake system.
1. Disconnect:
• brake switch coupler
(from the brake switch)
2. Remove:
• union bolt
• copper washers
• brake hoses
NOTE:
To collect any remaining brake fluid, place a
container under the master cylinder and the end
of the brake hose.
- SERVICE MANUAL 1
- EASM0000 2
- HOW TO USE THIS MANUAL 4
- EAS00008 5
- EAS00010 6
- CHAPTER 1 8
- GENERAL INFORMATION 8
- SCOOTER IDENTIFICATION 9
- FEATURES 10
- IMPORTANT INFORMATION 12
- CHECKING THE CONNECTIONS 14
- CHECKING THE CONNECTIONS 14
- SPECIAL TOOLS 15
- CHAPTER 2 19
- SPECIFICATIONS 19
- GENERAL SPECIFICATIONS 20
- MAINTENANCE SPECIFICATIONS 23
- CONVERSION TABLE 31
- EAS00029 32
- TIGHTENING TORQUES 33
- EAS00031 36
- EAS00032 37
- COOLING SYSTEM DIAGRAMS 38
- LUBRICATION DIAGRAMS 40
- CABLE ROUTING 42
- CHAPTER 3 48
- INTRODUCTION 50
- COVER AND PANEL 52
- ADJUSTING THE VALVE CLEARANCE 57
- CHECKING THE SPARK PLUG/ 61
- CHECKING THE IGNITION TIMING 61
- CHECKING THE IGNITION TIMING/ 62
- TRANSMISSION OIL REPLACEMENT 62
- CHANGING THE ENGINE OIL 65
- EXHAUST SYSTEM INSPECTION 68
- CHECKING THE COOLANT LEVEL 69
- ZAUM0044 69
- CHANGING THE COOLANT 70
- INSPECTING THE COOLANT SYSTEM 73
- ADJUSTING THE REAR BRAKE/ 75
- CHECKING THE BRAKE HOSES 76
- 346002(a) 77
- CHECKING THE FRONT FORK 80
- CHECKING THE TYRES 81
- CHECKING THE WHEELS/ 84
- LUBRICATING THE CENTERSTAND 85
- ELECTRICAL SYSTEM 86
- CHECKING THE BATTERY 86
- ADJUSTING THE DIGITAL CLOCK 93
- CHAPTER 4 95
- OVERHAULING THE ENGINE 95
- CAMSHAFT 100
- CYLINDER HEAD 106
- VALVES AND VALVE SPRINGS 110
- ° / 1.9 mm 116
- CYLINDER AND PISTON 118
- 9 Nm (0.9 m¥kg) 124
- 10 Nm (1.0 m¥kg) 124
- 55 Nm (5.5 m¥kg) 125
- 60 Nm (6.0 m¥kg) 125
- Apply BEL-RAY assembly lube ® 126
- CAUTION: 127
- EAS00290 129
- EAS00282 129
- STARTER CLUTCH AND GENERATOR 133
- OIL PUMP 136
- CRANKCASE AND CRANKSHAFT 138
- TRANSMISSION 144
- CHAPTER 5 147
- COOLING SYSTEM 147
- RADIATOR 148
- THERMOSTAT 151
- WATER PUMP 153
- CHAPTER 6 157
- CARBURETOR 157
- CHAPTER 7 166
- FRONT WHEEL AND BRAKE DISC 168
- 왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔왔 170
- 왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖왖 172
- 23 Nm (2,3 m¥kg) 172
- REAR WHEEL AND BRAKE 175
- FRONT BRAKE 179
- FRONT FORK 190
- HANDLEBAR 198
- EASM0048 201
- STEERING HEAD 202
- 27 Nm (2.7m•kg) 204
- 17.5 Nm (1.75m•kg) 204
- 31.5 Nm (3.15m•kg) 204
- 11 Nm (1.1m•kg) 204
- EAS00695 205
- CHAPTER 8 207
- ELECTRICAL 207
- EAS00731 210
- CHECKING THE BULBS AND 211
- BULB SOCKETS 211
- IGNITION SYSTEM 214
- ELECTRIC STARTING SYSTEM 218
- STARTER MOTOR 221
- CHARGING SYSTEM 226
- LIGHTING SYSTEM 229
- SIGNALING SYSTEM 234
- CARBURETOR HEATING SYSTEM 247
- 8¡C – 4¡C 249
- 19¡C – 3¡C 249
- CHAPTER 9 251
- TROUBLESHOOTING 251
- EAS00847 254
- EAS00848 254
- FAULTY CLUTCH/ 255
- OVERHEATING 255
- FAULTY CLUTCH 255
- EAS00856 256
- EAS00859 256
- EAS00860 256
- UNSTABLE HANDLING/ 257
- UNSTABLE HANDLING 257
- XN125-150 WIRING DIAGRAM 259
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