Yamaha RAPTOR YFM660RP Owner's Manual

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Summary of Contents

Page 1 - YFM660RP

YFM660RPOWNER’S MANUALREAD THIS MANUAL CAREFULLY!It contains important safety information.5LP-28199-11LIT-11626-15-31This ATV should not be ridden by

Page 2 - EBU00776

1-1EBU00464LOCATION OF THE WARNING AND SPECIFICATION LABELS

Page 3 - INTRODUCTION

7-32CROSSING A SLOPE Traversing a sloping surface on your ATV re-quires you to properly position your weight tomaintain proper balance. Be sure that y

Page 4 - IMPORTANT MANUAL INFORMATION

7-33Avoid hills with excessively slippery orloose surfaces. Shift your weight to the uphill side of theATV.

Page 5 - IMPORTANT NOTICE

7-34CROSSING THROUGH SHALLOW WATER The ATV can be used to cross slow moving,shallow water of up to a maximum of 35 cm(14 inches) in depth. Before ente

Page 6 - CONTENTS

7-35Test your brakes after leaving the water. Donot continue to ride your ATV without verifyingthat you have regained proper braking ability.CAUTION:_

Page 7

7-36RIDING OVER ROUGH TERRAIN Riding over rough terrain should be done withcaution. Look out for obstacles which couldcause damage to the ATV or could

Page 9

7-38SLIDING AND SKIDDING Care should be used when riding on loose orslippery surfaces since the ATV may slide. Ifunexpected and uncorrected, sliding c

Page 10 - SPECIFICATION LABELS

7-39With practice, over a period of time, skill atcontrolled sliding can be developed. The ter-rain should be chosen carefully before at-tempting such

Page 11

7-40WHAT TO DO IF ... This section is designed to be a referenceguide only. Be sure to read each section onriding techniques completely.WHAT TO DO ...

Page 12

7-41●If your ATV is traversing a sloping surface:Be sure to ride with your weight positionedtowards the uphill side of the ATV to main-tain proper bal

Page 13 - SAFETY INFORMATION

1-21234567891011121314Read and understand all of the labels on yourmachine. They contain important informationfor safe and proper operation of your AT

Page 14

8-1EBU00515PERIODIC MAINTENANCE AND ADJUSTMENTPeriodic inspection, adjustment and lubrica-tion will keep your machine in the safest andmost efficient

Page 15

8-21234567891011121314The service information included in this man-ual is intended to provide you, the owner, withthe necessary information for comple

Page 16

8-3EBU00261PERIODIC MAINTENANCE/LUBRICATIONITEM ROUTINEINITIAL EVERY1month3months6months6months1yearValves*• Check valve clearance. • Adjust if necess

Page 17

8-4* It is recommended that these items be serviced by a Yamaha dealer.** Lithium-soap-based greaseNOTE:• Recommended brake fluid: DOT4• Brake fluid r

Page 18

8-5EBU00807Panel removal and installation1. Panel AThe panel illustrated needs to be removed toperform some of the maintenance describedin this chapte

Page 19

8-6EBU01014Engine oil and oil filter cartridgeThe engine oil level should be checked beforeeach ride. In addition, the oil must be changedand the oil

Page 20 - EBU00032

8-74. If the engine oil is below the minimumlevel mark, add sufficient oil of the recom-mended type to raise it to the correct lev-el.NOTE:_When addin

Page 21 - 1. Key identification number

8-84. Remove the crankcase engine oil drainbolt.1. Crankcase engine oil drain bolt1. Engine oil tank drain bolt5. Remove the engine oil tank filler ca

Page 22 - 1. Model label

8-9NOTE:_Skip steps 7–8 if the oil filter cartridge is notbeing replaced. _7. Remove the oil filter cartridge with an oilfilter wrench.1. Oil filter c

Page 23 - CONTROL FUNCTIONS

8-1010. Install the crankcase engine oil drain boltand the engine oil tank drain bolt, thentighten them to the specified torques.11. Add sufficient oi

Page 24

1-3345

Page 25 - EBU00714

8-11EBU01015Cooling system 1. Check the coolant level in the coolantreservoir when the engine is cold as thecoolant level will vary with engine tem-pe

Page 26

8-12EBU01016Changing the coolant 1. Place the ATV on a level surface.2. Remove panel A. (See page 8-5 for pan-el removal and installation procedures.)

Page 27

8-134. Remove the radiator cap.1. Radiator cap5. Remove the coolant reservoir cap.6. Disconnect the hose on the coolant res-ervoir side, and then drai

Page 28 - 1. Throttle lever

8-149. Install the coolant reservoir hose.10. Pour the recommended coolant into theradiator until it is full.11. Fill the coolant reservoir with coola

Page 29 - EBU00066

8-15EBU00680Spark plug inspectionRemoval1. Remove the spark plug cap.2. Use the spark plug wrench in the tool kitto remove the spark plug as shown.a.

Page 30 - 1. Brake lever

8-16Installation1. Measure the electrode gap with a wirethickness gauge and, if necessary, adjustthe gap to specification.a. Spark plug gap2. Clean th

Page 31 - Brake pedal

8-17EBU00792Air filter element cleaningNOTE:There is a check hose at the bottom of the airfilter case. If dust or water collects in thishose, empty th

Page 32 - 1. Locked position

8-181. Frame 2. Air filter element3. Element retaining plate4. Wash the element gently but thoroughlyin solvent.5. Squeeze the excess solvent out of t

Page 33 - 1. Shift pedal

8-197. Apply Yamaha foam air filter oil or otherquality foam air filter oil to the element. Iffoam air filter oil is not available, motor oilmay be us

Page 34 - 1. Fuel tank cap

8-20EBU00780 Spark arrester cleaningBe sure the exhaust pipe and muffler are coolbefore cleaning the spark arrester.1. Remove the bolt.1. Bolt2. Remov

Page 35 - EBU00093

2-11234567891011121314SAFETY INFORMATIONEBU00924AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differentlyfrom other vehicles inc

Page 36 - 1. Seat lock lever

8-21EBU00296Carburetor adjustmentThe carburetor is a vital part of the engine andrequires very sophisticated adjustment. Mostadjusting should be left

Page 37

8-22EBU00301Idle speed adjustmentNOTE:A diagnostic tachometer must be used for thisprocedure.1. Start the engine and warm it up for a fewminutes at ap

Page 38 - 1. Adjusting ring

8-23EBU00303Valve clearance adjustmentThe correct valve clearance changes withuse, resulting in improper fuel/air supply orengine noise. To prevent th

Page 39 - EBU01012*

8-24EBU00983Front and rear brake pad inspectionEach brake pad is provided with a wear indi-cator groove. The indicators allow checking ofbrake pad wea

Page 40

8-251. Reservoir cover 2. Bolt (× 2)1. Minimum level mark1. Minimum level markObserve these precautions:●When checking the fluid level, make surethe t

Page 41

8-26●Be careful that water does not enter thebrake fluid reservoir when refilling. Waterwill significantly lower the boiling point ofthe fluid and may

Page 42

8-27EBU00623Front brake adjustmentThe front brake lever should have a free playof 0 mm (0.0 in) at the lever end. If not, ask aYamaha dealer to adjust

Page 43 - PRE-OPERATION CHECKS

8-28EBU00920Rear brake adjustmentPedal height adjustmentThe top of the brake pedal should be posi-tioned 4 mm (0.16 in) below the top of thefootrest.

Page 44

8-29EBU00932Parking brake adjustmentParking brake adjustment may be required ifthe parking brake does not hold properly.1. Fully loosen the parking br

Page 45 - EBU00982

8-305. Screw in the adjusting bolt on the brakecaliper by hand until it feels tight, thenscrew it out 1/8 turn. Tighten the adjust-ing bolt locknut to

Page 46

2-2●Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways, park-ing lots and streets. ●Never operate an ATV on any publi

Page 47

8-31EBU00833Adjusting the rear brake light switchThe rear brake light switch, which is activatedby the brake pedal and brake lever, is proper-ly adjus

Page 48

8-321. Locknut 2. Adjusting boltc. Free play6. Loosen the locknut at the crankcaseside.7. Turn the adjusting nut at the crankcase indirectiona to incr

Page 49

8-33EBU00350Drive chain slack checkInspect the drive chain while all tires aretouching the ground. Check the slack at theposition shown in the figure.

Page 50 - EBU00912

8-34There are alignment marks on each side ofthe swingarm and on the hub. Use them tocheck for proper wheel axle alignment.1. Locknut (× 2) 2. Adjusti

Page 51 - EBU00157

8-35EBU00805Lubricating the drive chainThe drive chain must be cleaned and lubricat-ed at the intervals specified in the periodicmaintenance and lubri

Page 52 - EBU00159

8-36EBU00356Cable inspection and lubricationLubricate the inner cables and the cable ends.If the cables do not operate smoothly, ask aYamaha dealer to

Page 53 - Tire wear limit

8-37EBU01018Front upper and lower arm pivot lubricationLubricate the upper and lower arm pivots.1. Upper 2. Lower1. Upper 2. LowerRecommended lubrican

Page 54 - OPERATION

8-38EBU01019Rear arm pivot lubrication Lubricate the rear arm pivot.Recommended lubricant: Lithium-soap-based grease

Page 55 - 3. Closed

8-39EBU00373Wheel removal1. Elevate the wheel by placing a suitablestand under the frame.2. Remove the nuts from the wheel.3. Remove the wheel assembl

Page 56

8-40EBU00782Wheel installationWhen installing a wheel, reverse the removalprocedure.NOTE:●When installing a front wheel, the arrowmark on the tire mu

Page 57 - EBU00538

2-3●Always follow proper procedures for turning as described in this manual. Practice turning at lowspeeds before attempting to turn at faster speeds.

Page 58

8-41EBU00380BatteryThis machine is equipped with a sealed-typebattery. Therefore it is not necessary to checkthe electrolyte or add distilled water in

Page 59 - EBU00199

8-42EBU00385Battery maintenance1. When the machine is not used for amonth or longer, remove the battery andstore it in a cool, dark place. Completelyr

Page 60

8-43CAUTION:To prevent accidental short-circuiting,turn off the main switch when checking orreplacing a fuse. EBU01020Replacing a headlight bulb1. Rem

Page 61 - EBU00207

8-442. Disconnect the headlight coupler. 1. Headlight coupler3. Remove the screw.1. Screw4. Remove the headlight cover from theheadlight assembly.

Page 62 - EBU00209

8-455. Remove the screw and pull the headlightunit out from its case.1. Screw1. Headlight unit 2. Headlight caseNOTE:_Pull outward on the rear of the

Page 63

8-467. Push the headlight bulb holder inward,turn it counterclockwise and remove thedefective bulb.1. Headlight bulb holderWARNINGPOTENTIAL HAZARD A h

Page 64 - EBU00992

8-478. Put a new headlight bulb into positionand secure it in place with the bulb hold-er.1. Headlight bulb 2. Headlight bulb holder9. Install the hea

Page 65 - EBU00222

8-48EBU01021Tail/brake light bulb replacement1. Remove the screws and the lens.1. Lens 2. Screw (× 2)2. Remove the defective bulb by pushing itinward

Page 66 - EBU00584

8-49EBU00412TroubleshootingAlthough Yamaha machines receive a rigid in-spection before shipment from the factory,trouble may occur during operation. A

Page 67

8-50EBU00806Troubleshooting chartsStarting problems or poor engine performance1. FuelCheck if there is fuelin the fuel tank.There is fuel.Turn the fue

Page 68 - EBU00929

2-4●Always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stall-ing, use proper gear and maintain a steady speed

Page 69

8-51Engine overheatingNOTE:If it is difficult to get the recommended coolant, tap water can be temporarily used, provided thatit is changed to the rec

Page 70

9-1EBU00417CLEANING AND STORAGEA. CLEANINGFrequent, thorough cleaning of your machinewill not only enhance its appearance but willimprove its general

Page 71

9-212345678910111213147. Clean the seat with a vinyl upholsterycleaner to keep the cover pliable andglossy.8. Automotive type wax may be applied toall

Page 72

9-3EBU00525B. STORAGELong term storage (60 days or more) of yourmachine will require some preventive proce-dures to guard against deterioration. After

Page 73

9-48. Remove the battery and charge it. Storeit in a dry place and recharge it once amonth. Do not store the battery in an ex-cessively warm or cold p

Page 74

10-1EBU00428SPECIFICATIONSMODEL YFM660RDimension:Overall lengthOverall widthOverall heightSeat heightWheel baseGround clearanceMinimum turning radius1

Page 75

10-21234567891011121314Engine oil:TypeRecommended engine oil classification: API Service SE, SF, SG type or higherQuantity:Periodic oil changeWith oil

Page 76

10-3Radiator capacity (including all routes): 1.3 L (1.14 lmp qt, 1.37 US qt)Air filter: Wet type elementFuel:TypeTank capacityReserve amountUNLEADED

Page 77

10-4Gear ratio:1st2nd3rd4th5thReverse31/12 (2.583)30/18 (1.667)27/21 (1.286)22/21 (1.047)19/21 (0.904)33/25 × 25/18 (1.833)Chassis:Frame typeCaster an

Page 78 - 1. Locknut 2. Adjusting screw

10-5Wheel travel:FrontRear230 mm (9.06 in)220 mm (8.66 in)Electrical:Ignition systemGenerator systemBattery type/voltage capacityDC-C.D.I.A.C. magneto

Page 79

2-5●Always use the size and type tires specified in this manual. ●Always maintain proper tire pressure as described in this manual. ●Never modify an A

Page 80

11-1EBU00430NOISE REGULATIONTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The re

Page 81

12-11234567891011121314EBU00431MAINTENANCE RECORDCopies of work orders and/or receipts for parts you purchase and install will be required to docu-men

Page 82

13-1EBU00432YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY

Page 83

13-21234567891011121314

Page 84

14-1EBU00435YAMAHA EXTENDED SERVICE (Y.E.S.)

Page 85

14-21234567891011121314

Page 86

14-3EBU00436WARNINGIndicates a potential hazard that couldresult in serious injury or death.

Page 87

14-5EBU00437

Page 88

PRINTED IN JAPAN2001.7-6.0× 1CR(E)PRINTED ON RECYCLED PAPERWARNINGALWAYS:• use proper riding techniques to avoid vehicle overturns on hills and roug

Page 90

2-6WARNINGPOTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you couldbe burned. HOW TO AVOID THE HAZARD Alwa

Page 92

2-7WARNINGPOTENTIAL HAZARD Starting or running the engine in aclosed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and maycause loss of consciousn

Page 93

EBU00776

Page 94

3-1EBU00032DESCRIPTION AND MACHINE IDENTIFICATION1. Spark arrester2. Seat3. Fuel tank cap4. Engine oil tank5. Brake pedal6. Headlight7. Fuel cock8. Th

Page 95

3-21234567891011121314EBU00600Identification number recordsRecord the key identification number, vehicleidentification number and model label infor-ma

Page 96

3-3EBU00036Vehicle identification numberThe vehicle identification number is stampedinto the frame.1. Vehicle identification numberNOTE:The vehicle id

Page 97

4-11234567891011121314EBU00039CONTROL FUNCTIONSWARNINGIndicates a potential hazard that couldresult in serious injury or death.EBU00942Main switchFunc

Page 98

4-2EBU00802Indicator and warning lights1. Reverse indicator light “R”2. Neutral indicator light “N”3. Coolant temperature warning light “ ”EBU00602Rev

Page 99

4-3EBU00714Coolant temperature warning light checking methodACB-09ETurn the main switch to “ON” and the engine stop switch to “ ”.Coolant temperature

Page 100

4-4EBU00053Handlebar switches1. Light switch “OFF/ / ”2. Engine stop switch “ / ”3. Start switch “ ”EBU01009Light switch “OFF/ / ”Turn the switch to t

Page 101

4-5EBU00607Start switch “ ”The starter motor cranks the engine when thisswitch is pushed.CAUTION:See starting instructions prior to startingthe engine

Page 102

4-6EBU00062Throttle leverOnce the engine is running, movement of thethrottle lever will increase the engine speed.Regulate the speed of the machine by

Page 103 - CAUTION:

4-7EBU00066Speed limiterThe speed limiter keeps the throttle from fullyopening, even when the throttle lever ispushed to the maximum. Screwing in the

Page 104

EBU009231-INTRODUCTIONCongratulations on your purchase of the Yamaha YFM660R. It represents the result of manyyears of Yamaha experience in the produc

Page 105

4-8EBU00069Clutch leverThe clutch lever is located on the left handle-bar and the ignition circuit cut-off system is in-corporated in the clutch lever

Page 106

4-9EBU00989Brake pedalThe brake pedal is located on the right side ofthe machine. Push down on the pedal to applythe rear brake.1. Brake pedal

Page 107

4-10EBU00080Parking brakeUse the parking brake when you have to startthe engine or park the machine, especially ona slope. Squeeze the clutch lever wh

Page 108

4-11EBU00788Shift pedalThis machine is equipped with a constant-mesh 5-speed forward and 1-speed reversetransmission. The shift pedal is located on th

Page 109

4-12EBU00747*Reverse knob “REV”The reverse knob is used to shift into reversegear.Refer to the “Reverse knob operation and re-verse driving” section (

Page 110 - ADJUSTMENT

4-13EBU00093Fuel cockThe fuel cock supplies fuel from the fuel tankto the carburetor. The fuel cock has three positions.OFF: With the lever in this po

Page 111

4-14EBU00095Starter (choke) “ ”Starting a cold engine requires a richer air-fuelmixture. A separate starter circuit supplies thismixture.Move in direc

Page 112 - EBU00261

4-15To install the seat, insert the projections onthe front of the seat into the seat holders andpush down on the seat at the rear.NOTE:_Make sure tha

Page 113 - ** Lithium-soap-based grease

4-16EBU01011Front shock absorber adjustment The spring preload can be adjusted to suit therider’s weight and riding conditions. Adjust the spring prel

Page 114 - 1. Panel A

4-17EBU01012*Rear shock absorber adjustment The spring preload, rebound damping andcompression damping forces of the rearshock absorber can be adjuste

Page 115 - EBU01014

EBU00801IMPORTANT MANUAL INFORMATIONFAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT INSERIOUS INJURY OR DEATH.Particularly importan

Page 116

4-183. The length of the spring (installed)changes 1.5 mm (0.06 in) per turn of theadjusting nut.A. Spring length4. Tighten the locknut to the specifi

Page 117 - 1. Engine oil tank drain bolt

4-19Adjust the rebound damping force as follows. Turn the rebound damping force adjustingscrew in direction a to increase the rebounddamping force and

Page 118 - 1. O-ring

4-20CAUTION:_Never turn an adjusting mechanism be-yond the minimum and maximum settings. _NOTE:_Although the total number of clicks of a damp-ing forc

Page 119

5-11234567891011121314PRE-OPERATION CHECKSBefore using this machine, check the following points:ITEM ROUTINE PAGEFront brake• Check operation, free pl

Page 120

5-2WARNINGPOTENTIAL HAZARDFailure to inspect the ATV before oper-ating.Failure to properly maintain the ATV.WHAT CAN HAPPENIncreases the possibility o

Page 121 - 1. Coolant drain bolt

5-3EBU00982Front and rear brakes Brake lever and brake pedal ●Check that there is no free play in the brakelever. If there is free play, have a Yamaha

Page 122 - 1. Radiator cap

5-4EBU00886FuelMake sure there is sufficient gasoline in thetank.CAUTION:_Use only unleaded gasoline. The use ofleaded gasoline will cause severe dama

Page 123

5-5GasoholThere are two types of gasohol; gasohol con-taining ethanol and that containing methanol.Gasohol containing ethanol can be used ifethanol co

Page 124 - EBU00680

5-6EBU00914Engine oil Make sure the engine oil is at the specifiedlevel. Add oil as necessary. (See page 8-6.)CAUTION:_Be sure to use motor oils that

Page 125

5-7EBU00496CoolantCheck the coolant level in the reservoir tankwhen the engine is cold. (The coolant level willvary with engine temperature.) The cool

Page 126 - 1. Check hose

EBU00011IMPORTANT NOTICEThis machine is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe tooperate this machine on any public

Page 127

5-8EBU00498ChainCheck the general condition of the chain andcheck the chain slack before every ride. Lubri-cate and adjust the chain as necessary. (Se

Page 128

5-9EBU00157TiresWARNINGPOTENTIAL HAZARDOperating this ATV with improper tires,or with improper or uneven tire pres-sure.WHAT CAN HAPPENUse of improper

Page 129 - 1. Tailpipe 2. Spark arrester

5-10EBU00159How to measure tire pressureUse the low-pressure tire gauge.NOTE:The low-pressure tire gauge is included asstandard equipment. Make two me

Page 130

5-11EBU00160Tire wear limitWhen the tire groove decreases to 3 mm(0.12 in) due to wear, replace the tire.a. 3 mm (0.12 in)

Page 131 - 1. Throttle stop screw

6-1EBU00161OPERATIONWARNINGIndicates a potential hazard that couldresult in serious injury or death.EBU00789Starting a cold engine1. Set the parking b

Page 132 - 1. Locknut 2. Adjusting bolt

6-21234567891011121314NOTE:This model is equipped with an ignition circuitcut-off system. The engine can be started un-der the following conditions. ●

Page 133 - 1. Wear indicator groove

6-3NOTE:If the engine fails to start, release the startswitch, then push it again. Pause a few sec-onds before the next attempt. Each crankingshould b

Page 134

6-4EBU00180Starting a warm engineTo start a warm engine, refer to the “Starting acold engine” section. The starter (choke)should not be used. The thro

Page 135 - EBU00752

6-5EBU00790Reverse knob operation and reverse drivingCAUTION:Before shifting, stop the machine and re-turn the throttle lever to its closed posi-tion.

Page 136 - EBU00623

6-6EBU00199ShiftingThis model has a 5-speed forward and 1-speedreverse transmission. The transmission allowsyou to control the amount of power you hav

Page 137 - EBU00920

EBU00014WARNINGIndicates a potential hazard that couldresult in serious injury or death.CONTENTSLOCATION OF THE WARNING AND SPECIFICATION LABELS...

Page 138

6-7CAUTION:_●Do not coast for long periods with theengine off, and do not tow the ma-chine a long distance. Even in neutralposition, the transmission

Page 139

6-88. Follow the same procedure when shiftingto the next higher gear.EBU00207To decelerate:When slowing down or stopping, release thethrottle and appl

Page 140 - EBU00741

6-9EBU00209Engine break-inThere is never a more important period in thelife of your machine than the period betweenzero and 20 hours.For this reason,

Page 141 - 1. Locknut 2. Adjusting nut

6-10EBU00211ParkingWhen parking, stop the engine and shift intoneutral. Turn the fuel cock to “OFF” and applythe parking brake.1. Button 2. Lock plate

Page 142 - EBU00917

6-11EBU00992Parking on a slope1. Bring the machine to a stop by applyingthe brakes in low gear. 2. Stop the engine and release the clutchlever.3. With

Page 143 - 3. Alignment marks

6-12EBU00221Accessories and loadingEBU00222AccessoriesAccessories can affect the handling and con-trol of your ATV. Keep the following in mindwhen con

Page 144

6-13EBU00584LoadingAs originally equipped, this ATV is not de-signed to carry cargo or tow a trailer. If youchoose to add accessories so that you canc

Page 145 - EBU00737

6-14WARNINGPOTENTIAL HAZARDOverloading this ATV or carrying or tow-ing cargo improperly.WHAT CAN HAPPENCould cause changes in vehicle han-dling which

Page 146 - Lithium-soap-based grease

6-15EBU00929WARNING_Indicates a potential hazard that couldresult in serious injury or death.

Page 148 - 3. Remove the wheel assembly

PRE-OPERATION CHECKS ... 5-1Front and rear brakes ... 5-3Fuel ... 5-4Engine oi

Page 150

7-3WARNING_Indicates a potential hazard that couldresult in serious injury or death.GETTING TO KNOW YOUR ATV This ATV is intended for recreational use

Page 151

7-4RIDE WITH CARE AND GOOD JUDGEMENTGet training if you are inexperienced. Beginners should get training from a certifiedinstructor.Become familiar wi

Page 152

7-5Not recommended for children under16 years of age. WARNINGPOTENTIAL HAZARD Failure to follow the age recommenda-tions for this ATV. WHAT CAN HAPPEN

Page 153 - 3. Remove the screw

7-6This ATV is designed to carry operatoronly - passengers prohibited. WARNINGPOTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Great

Page 154 - 1. Screw

7-7Apparel WARNINGPOTENTIAL HAZARD Operating this ATV without wearing anapproved motorcycle helmet, eye pro-tection and protective clothing. WHAT CAN

Page 155 - 1. Headlight bulb holder

7-8Do not operate after consuming alcohol ordrugs.Operator’s performance capability is reducedby the influence of alcohol or drugs.WARNINGPOTENTIAL HA

Page 156

7-9Pre-operation checks Always perform the pre-operation checks list-ed on page 5-1 before riding for safety andproper care of the ATV. WARNINGPOTENTI

Page 157

7-10WARNING_Indicates a potential hazard that couldresult in serious injury or death.Do not operate at speeds too fast for yourskills or the condition

Page 158 - EBU00412

7-11Loading and accessories Use extra caution when riding the ATV withadditional loads, such as accessories or car-go. The ATV’s handling may be adver

Page 159 - Troubleshooting charts

PERIODIC MAINTENANCE AND ADJUSTMENT... 8-1Owner’s manual and tool kit... 8-1Periodic maintenance/lubrication .

Page 160

7-12During operation Always keep your feet on the footboards dur-ing operation. Otherwise your feet may con-tact the rear wheels.WARNINGPOTENTIAL HAZA

Page 161 - CLEANING AND STORAGE

7-13Avoid wheelies and jumping. You may losecontrol of the ATV or overturn. WARNINGPOTENTIAL HAZARD Attempting wheelies, jumps, and otherstunts.WHAT C

Page 162

7-14Modifications WARNINGPOTENTIAL HAZARD Operating this ATV with improper modi-fications.WHAT CAN HAPPEN Improper installation of accessories ormodif

Page 163 - EBU00525

7-15Exhaust system The exhaust system on the ATV is very hotduring and following operation. To preventburns, avoid touching the exhaust system.Park th

Page 164

7-16BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only.Riding on paved surfaces can cause loss ofcontrol.WARNINGPOTENTIAL HAZARD Ope

Page 165 - SPECIFICATIONS

7-17Do not ride on any public road, street, or high-way. Riding on public roads can result in colli-sions with other vehicles. WARNINGPOTENTIAL HAZARD

Page 166 - SAE 5W30

7-18Know the terrain where you ride. Ride cau-tiously in unfamiliar areas. Stay alert forholes, rocks, or roots in the terrain, and oth-er hidden haza

Page 167

7-19WARNINGPOTENTIAL HAZARD Failure to use extra care when operatingon excessively rough, slippery or looseterrain.WHAT CAN HAPPEN Could cause loss of

Page 168

7-20When riding in an area where you might noteasily be seen, such as desert terrain, mounta caution flag on the ATV. DO NOT use theflag pole bracket

Page 169

7-21Select a large, flat area off-road to become fa-miliar with your ATV. Make sure that this areais free of obstacles and other riders. Youshould pra

Page 170 - NOISE REGULATION

Troubleshooting ... 8-49Troubleshooting charts ... 8-50CLEANING AND STORAGE... 9-1A. Cleaning...

Page 171 - MAINTENANCE RECORD

7-22CAUTION:_Do not shift gears without releasing thethrottle. Damage to the engine or drivetrain may occur. _When slowing down or stopping, release t

Page 172 - ATV LIMITED WARRANTY

7-23TURNING YOUR ATV To achieve maximum traction while riding off-road, the two rear wheels are mounted solidlyon one axle and turn together at the sa

Page 173

7-24This procedure should be practiced at slowspeed many times in a large off-road areawith no obstacles. If an incorrect technique isused, your ATV m

Page 174 - EBU00435

7-25CLIMBING UPHILL Use proper riding techniques to avoid vehicleoverturns on hills. Be sure that you can ma-neuver your ATV well on flat ground befor

Page 175

7-26WARNINGPOTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause theATV to overturn. HOW TO AVOID THE HAZAR

Page 176 - EBU00436

7-27If you are climbing a hill and you find that youhave not properly judged your ability to makeit to the top, you should turn the ATV aroundwhile yo

Page 177 - EBU00437

7-28If your ATV has stalled or stopped and youbelieve you can continue up the hill, restartcarefully to make sure you do not lift the frontwheels whic

Page 178 - YAMAHA MOTOR CO., LTD

7-29Dismount on uphill side or to a side ifpointed straight uphill. Turn the ATVaround and remount, following the pro-cedure described in the Owner’s

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7-30RIDING DOWNHILL When riding your ATV downhill, shift yourweight as far to the rear and uphill side of theATV as possible. Move back on the seat an

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