Yamaha K-600 Owner's Manual

PRINTED ON RECYCLED PAPERPRINTED IN JAPAN2001·7–0.9×1(E) !4PT-28199-E7OWNER’S MANUALYAMAHA MOTOR CO., LTD.XT600EXT500E

DESCRIPTIONLeft view ... 2-1Right view ...

PRINTED ON RECYCLED PAPERPRINTED IN JAPAN2001·7–0.9×1(E) !4PT-28199-E7OWNER’S MANUALYAMAHA MOTOR CO., LTD.XT600EXT500E

2-1EAU00026DESCRIPTIONPart locations21. Headlight (page 6-33)2. Fuel cock (page 3-8)3. Battery (page 6-31)4. Owner’s tool kit (page 6-1)5. Helmet ho

2-2DESCRIPTION210. Air filter element (page 6-13)11. Oil filter element (page 6-11)12. Engine oil filler cap (page 6-10)13. Brake pedal (page 3-5, 6-

2-3DESCRIPTION21. Clutch lever (page 3-4, 6-20)2. Left handlebar switches (page 3-3)3. Speedometer unit (page 3-2)4. Main switch/steering lock (pag

INSTRUMENT AND CONTROL FUNCTIONSMain switch/steering lock ... 3-1Indicator lights ...

3-1EAU00029Main switch/steering lockMain switch/steering lockThe main switch/steering lock con-trols the ignition and lighting systems,and is used to

3-2INSTRUMENT AND CONTROL FUNCTIONS3EAU00056Indicator lightsIndicator lightsEAU00063High beam indicator light “&”High beam indicator lightThis ind

3-3EAU00102TachometerTachometerThe tachometer allows the rider tomonitor the engine speed and keep itwithin the ideal power range.EC000003cCDo not ope

3-4INSTRUMENT AND CONTROL FUNCTIONS3EAU03890Engine stop switch “$/#”Engine stop switchSet this switch to “#” before startingthe engine. Set this switc

3-5EAU00157Shift pedalShift pedalThe shift pedal is located on the leftside of the engine and is used incombination with the clutch leverwhen shifting

EAU03338INTRODUCTIONWelcome to the Yamaha world of motorcycling!As the owner of an XT500E/XT600E, you are benefiting from Yamaha’s vast experience and

3-6INSTRUMENT AND CONTROL FUNCTIONS3EAU00177Fuel tank capFuel tank capTo remove the fuel tank cap1. Insert the key into the lock andturn it 1/4 turn c

3-7EAU00185cCImmediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painted sur-faces or plastic parts.EAU04284ECA0

3-8INSTRUMENT AND CONTROL FUNCTIONS3EAU03050Fuel cockFuel cockThe fuel cock supplies fuel from thetank to the carburetor while filtering italso.The fu

3-9EAU04038Starter (choke) knob “1”Starter (choke) knobStarting a cold engine requires a rich-er air-fuel mixture, which is suppliedby the starter (ch

3-10INSTRUMENT AND CONTROL FUNCTIONS3EAU00260Helmet holderHelmet holderTo open the helmet holder, insert thekey into the lock, and then turn thekey as

3-113. Tighten the locknut to the speci-fied torque.EC000018cCAlways tighten the locknut againstthe adjusting nut, and then tightenthe locknut to the

3-12INSTRUMENT AND CONTROL FUNCTIONS3EW000044wThe motorcycle must not be riddenwith the sidestand down, or if thesidestand cannot be properlymoved up

3-13INSTRUMENT AND CONTROL FUNCTIONS3With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “#”.3. T

PRE-OPERATION CHECKSPre-operation check list ... 4-14 4PT-E7 (English) 6/29/01 9:13

4-1EAU01114PRE-OPERATION CHECKS4The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpe

EAU00005IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:The Safety Alert Sym

4-2PRE-OPERATION CHECKS4Clutch• Check operation.• Lubricate cable if necessary.• Check lever free play.• Adjust if necessary.3-4, 6-20Throttle grip• M

4-3PRE-OPERATION CHECKS4Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.• Tighten if necessary.—Instruments, light

OPERATION AND IMPORTANT RIDING POINTSStarting the engine ... 5-1Starting a wa

1. Turn the fuel cock lever to “ON”.2. Turn the key to “ON” and makesure that the engine stop switchis set to “#”.3. Shift the transmission into thene

5-2OPERATION AND IMPORTANT RIDING POINTS57. When the engine is warm, turnthe starter (choke) off.NOTE:The engine is warm when it respondsnormally to t

5-3OPERATION AND IMPORTANT RIDING POINTS5EAU00423ShiftingShiftingShifting gears lets you control theamount of engine power available forstarting off,

5-4OPERATION AND IMPORTANT RIDING POINTS5EAU00424Tips for reducing fuel consumptionFuel consumption, tips for reducingFuel consumption depends largely

5-5OPERATION AND IMPORTANT RIDING POINTS5EC000053cC8 Keep the engine speed out ofthe tachometer red zone.8 If any engine trouble shouldoccur during th

PERIODIC MAINTENANCE AND MINOR REPAIROwner’s tool kit ... 6-1Periodic maintenance and lubrication chart

6-1EAU00462PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01175Owner’s tool kitTool kitThe owner’s tool kit is located behindpanel A. (See page 6-7 for pane

IMPORTANT MANUAL INFORMATIONEW000002wPLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATINGTHIS MOTORCYCLE. 4PT-E7 (English) 6/29/01 9:13

6-2PERIODIC MAINTENANCE AND MINOR REPAIR6NOTE:If you do not have the tools or experi-ence required for a particular job,have a Yamaha dealer perform i

6-3PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03685Periodic maintenance and lubrication chartPeriodic maintenance and lubrication chartNOTE:8 The annual

6-4PERIODIC MAINTENANCE AND MINOR REPAIR68*Brake hoses• Check for cracks or damage. √√√√ √• Replace. (See NOTE on page 6-5.) Every 4 years9*Wheels• Ch

6-5PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03884NOTE:8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.8

6-6PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03516Removing and installing thecowling and panelsCowling and panels, removing and installingThe cowling a

6-7PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01145Cowling ATo remove the cowlingRemove the screw, and then pull thecowling off as shown.11. ScrewEAU040

6-8PERIODIC MAINTENANCE AND MINOR REPAIR6121. Panel B2. Screw2. Remove the spark plug asshown, with the spark plugwrench included in the owner’stool k

6-9PERIODIC MAINTENANCE AND MINOR REPAIR6To check the spark plug1. Check that the porcelain insula-tor around the center electrodeof the spark plug is

6-10PERIODIC MAINTENANCE AND MINOR REPAIR6EAU04354Engine oil and oil filter elementEngine oil and oil filter elementThe engine oil level should bechec

6-11PERIODIC MAINTENANCE AND MINOR REPAIR6EC000000cCDo not operate the motorcycleuntil you know that the engine oillevel is sufficient.EW000065wNever

XT500E/XT600EOWNER’S MANUAL©2001 by Yamaha Motor Co., Ltd.1st edition, June 2001All rights reserved.Any reprinting or unauthorized usewithout the writ

6-12PERIODIC MAINTENANCE AND MINOR REPAIR66. Remove and replace the oil filterelement.7. Check the O-rings for damageand replace them if necessary.8.

6-13PERIODIC MAINTENANCE AND MINOR REPAIR6EC000076cCAfter changing the engine oil, besure to check the oil pressure asdescribed below.11. Remove the a

6-14PERIODIC MAINTENANCE AND MINOR REPAIR63. Lightly tap the air filter element toremove most of the dust and dirt,and then blow the remaining dirtout

6-15PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00632Adjusting the engine idlingspeedEngine idling speedThe engine idling speed must bechecked and, if ne

6-16PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00635Adjusting the throttle cablefree playThrottle cable free play, adjustingThe throttle cable free play

6-17PERIODIC MAINTENANCE AND MINOR REPAIR688Adjust the suspension and tireair pressure with regard to theload.8 Check the tire condition andair pressu

6-18PERIODIC MAINTENANCE AND MINOR REPAIR6Tire inspectionThe tires must be checked beforeeach ride. If the center tread depthreaches the specified lim

6-19PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00681w8 Have a Yamaha dealer replaceexcessively worn tires.Besides being illegal, operat-ing the motorcyc

6-20PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00694Adjusting the clutch leverfree playClutch lever free play, adjustingThe clutch lever free play shoul

6-21PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00696Adjusting the brake leverfree playBrake lever free play, adjustingThe brake lever free play shouldme

EAU00009TABLE OF CONTENTS1 GIVE SAFETY THE RIGHT OF WAY2 DESCRIPTION3 INSTRUMENT AND CONTROL FUNCTIONS4 PRE-OPERATION CHECKS5 OPERATION AND IMPOR

6-22PERIODIC MAINTENANCE AND MINOR REPAIR6EW000109wA soft or spongy feeling in thebrake pedal can indicate the pres-ence of air in the hydraulic syste

6-23PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03938Front brake padsEach front brake pad is provided withwear indicator grooves, which allowyou to check

6-24PERIODIC MAINTENANCE AND MINOR REPAIR6Observe these precautions:8 When checking the fluid level,make sure that the top of thebrake fluid reservoir

6-25PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00744Drive chain slackDrive chain slackThe drive chain slack should bechecked before each ride and adjust

6-26PERIODIC MAINTENANCE AND MINOR REPAIR6NOTE:Make sure that both adjusting platesare in the same position for properwheel alignment.EC000096cCImprop

6-27PERIODIC MAINTENANCE AND MINOR REPAIR6EAU02962Checking and lubricating thecablesCables, checking and lubricatingThe operation of all control cable

6-28PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03370Checking and lubricating thebrake and shift pedalsBrake and shift pedals, checking and lubricatingTh

6-29PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00790Lubricating the rear suspensionRear suspension, lubricatingThe pivoting points of the rear sus-pensi

6-30PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00794Checking the steeringSteering, checkingWorn or loose steering bearings maycause danger. Therefore, t

6-31PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00800BatteryBatteryThis motorcycle is equipped with asealed-type (MF) battery, which doesnot require any

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6-32PERIODIC MAINTENANCE AND MINOR REPAIR6To charge the batteryHave a Yamaha dealer charge thebattery as soon as possible if itseems to have discharge

6-33PERIODIC MAINTENANCE AND MINOR REPAIR6EC000103cCDo not use a fuse of a higheramperage rating than recommend-ed to avoid causing extensivedamage to

6-34PERIODIC MAINTENANCE AND MINOR REPAIR64. Remove the headlight bulb hold-er by turning it counterclockwise,and then remove the defectivebulb.EW0001

6-35PERIODIC MAINTENANCE AND MINOR REPAIR6EAU03497Replacing a turn signal lightbulbTurn signal light bulb, replacing1. Remove the turn signal light le

6-36PERIODIC MAINTENANCE AND MINOR REPAIR62. Remove the defective bulb bypushing it in and turning it coun-terclockwise.3. Insert a new bulb into the

6-37PERIODIC MAINTENANCE AND MINOR REPAIR6EAU00897Front wheel RemovingTo remove the front wheelEW000122w8 It is advisable to have aYamaha dealer servi

6-38PERIODIC MAINTENANCE AND MINOR REPAIR6NOTE:Make sure that there is enoughspace between the brake padsbefore inserting the brake disc andthat the s

6-39PERIODIC MAINTENANCE AND MINOR REPAIR6EAU04314Rear wheelTo remove the rear wheelEW000122w88It is advisable to have aYamaha dealer service thewheel

6-40PERIODIC MAINTENANCE AND MINOR REPAIR66. Push the wheel forward, andthen remove the drive chain fromthe rear sprocket.NOTE:The drive chain does no

6-41PERIODIC MAINTENANCE AND MINOR REPAIR6EAU01008TroubleshootingTroubleshootingAlthough Yamaha motorcyclesreceive a thorough inspection beforeshipmen

Q GIVE SAFETY THE RIGHT OF WAYGIVE SAFETY THE RIGHT OF WAY ... 1-11 4PT-E7 (English) 6/29/01 9:13 AM Pag

6-42PERIODIC MAINTENANCE AND MINOR REPAIR61. Fuel2. Compression3. Ignition4. BatteryUse electric starter.There is compression.Go to ignition check.No

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MOTORCYCLE CARE AND STORAGECare ... 7-1Storage ...

7-1EAU03521MOTORCYCLE CARE AND STORAGE7CareCareWhile the open design of a motorcy-cle reveals the attractiveness of thetechnology, it also makes it mo

7-2MOTORCYCLE CARE AND STORAGE788Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been incont

7-3MOTORCYCLE CARE AND STORAGE7After cleaning1. Dry the motorcycle with achamois or an absorbing cloth.2. Immediately dry the drive chainand lubricate

7-4MOTORCYCLE CARE AND STORAGE7StorageStorageShort-termAlways store your motorcycle in acool, dry place and, if necessary, pro-tect it against dust wi

7-5MOTORCYCLE CARE AND STORAGE76. Lubricate all control cables andthe pivoting points of all leversand pedals as well as of thesidestand/centerstand.7

SPECIFICATIONSSpecifications ... 8-1Conversion table ...

8-1EAU01038SPECIFICATIONS8SpecificationsSpecificationsModel XT500E/XT600EDimensionsOverall length 2,220 mm 2.295 mm (N, S, CH only)Overall width 865 m

1-1EAU00021Q GIVE SAFETY THE RIGHT OF WAY1Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free-dom. Howev

8-2SPECIFICATIONS8Air filter Dry type elementFuelType REGULAR UNLEADEDGASOLINE ONLYFuel tank capacity 15 LReserve amount 2 LCarburetorType×quantity Y2

8-3SPECIFICATIONS8Air pressure (cold tire)up to 90 kg load*Front 150 kPa (1.50 kgf/cm2, 1.50 bar)Rear 150 kPa (1.50 kgf/cm2, 1.50 bar)90 kg load–Maxim

8-4SPECIFICATIONS8ElectricalIgnition system T.C.I. (Digital)Charging systemType A.C. magnetoStandard output 14 V, 13.5A @ 5,000 rpmBatteryType YTX9-BS

8-5SPECIFICATIONS8EAU03941Conversion tableConversion tableConversion tableAll specification data in this manual are listed in SI andMETRIC UNITS.Use t

CONSUMER INFORMATIONIdentification numbers ... 9-1Key identification number ...

9-1EAU01039CONSUMER INFORMATION9EAU02944Identification numbersIdentification numbersRecord the key identification number,vehicle identification number

9-2CONSUMER INFORMATION9EAU01050Model labelModel labelThe model label is affixed to theframe under the seat. (See page 3-9for seat removal and install

INDEXEEngine break-in ... 5-4Engine idling speed ... 6-15Engine oil and oil filter eleme

Sidestand, checking and lubricating ... 6-28Spark plug, checking ... 6-8Specifications ...

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