Yamaha KODIAK 450 Owner's Manual

1D9-F8199-10LIT-11626-18-35READ THIS MANUAL CAREFULLY!It contains important safety information.This ATV should not be ridden by anyone under 16 years

1-1EBU004641-LOCATION OF THE WARNING AND SPECIFICATION LABELSU1D910.book Page 1 Thursday, May 27, 2004 11:08 AM

7-29If you begin rolling backwards: Keep weight uphill. 2WD: Never apply the rear brakewhile rolling backwards. Apply thefront brake. When fully stopp

7-30RIDING DOWNHILL When riding your ATV downhill, shift yourweight as far to the rear and uphill side of theATV as possible. Move back on the seat an

7-31WARNINGPOTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause theATV to overturn. Always follow prope

7-32CROSSING A SLOPE Traversing a sloping surface on your ATV re-quires you to properly position your weight tomaintain proper balance. Be sure that y

7-33U1D910.book Page 33 Thursday, May 27, 2004 11:08 AM

7-34CROSSING THROUGH SHALLOW WATER The ATV can be used to cross slow moving,shallow water of up to a maximum of 35 cm(14 inches) in depth. Before ente

7-35Test your brakes after leaving the water. Donot continue to ride your ATV without verifyingthat you have regained proper braking ability.CAUTION:_

7-361. V-belt cooling duct check hose (left front side of ATV)1. Drive select lever box check hose1. Storage compartment check hose1. V-belt case drai

7-37RIDING OVER ROUGH TERRAIN Riding over rough terrain should be done withcaution. Look out for obstacles which couldcause damage to the ATV or could

7-38SLIDING AND SKIDDING Care should be used when riding on loose orslippery surfaces since the ATV may slide. Ifunexpected and uncorrected, sliding c

1-21234567891011121314Read and understand all of the labels on yourmachine. They contain important informationfor safe and proper operation of your AT

7-39With practice, over a period of time, skill atcontrolled sliding can be developed. The ter-rain should be chosen carefully before at-tempting such

7-40WHAT TO DO IF ... This section is designed to be a referenceguide only. Be sure to read each section onriding techniques completely.WHAT TO DO ...

7-41●If your ATV is traversing a sloping surface: Be sure to ride with your weight positionedtowards the uphill side of the ATV to main-tain proper ba

8-1EBU005151-PERIODIC MAINTENANCE AND ADJUSTMENTPeriodic inspection, adjustment and lubrica-tion will keep your machine in the safest andmost efficien

8-21234567891011121314The service information included in this man-ual is intended to provide you, the owner, withthe necessary information for comple

8-3EBU02611PERIODIC MAINTENANCE/LUBRICATIONNOTE:_ ●For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals. ●F

8-4Fuel line*• Check fuel hose for cracks or damage.• Replace if necessary.Engine oil• Replace. (Warm engine before draining.)Engine oil filter cartri

8-5* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.NOTE:●Recommended brake fluid: DOT 4

8-6EBU00614Panel removal and installationThe panels illustrated need to be removed toperform some of the maintenance describedin this chapter.Refer to

8-7EBU00700Panel A, DTo remove1. Remove the seat.2. Pull outward on the areas shown, andthen pull upward.U1D910.book Page 7 Thursday, May 27, 2004

1-345Overloading this ATV or carrying cargo improperly can changehandling, stability and braking performance and can lead to anaccident. Never exceed

8-8To install1. Place the panel in its original position.2. Install the seat.U1D910.book Page 8 Thursday, May 27, 2004 11:08 AM

8-9EBU01147Panel BTo removeRemove the bolt, and then take the panel off.To installPlace the panel in the original position and in-stall the bolt.CAUTI

8-101. Bolt (× 2) (under fenders)3. Remove the quick fastener screws, andthen pull the panel upward to remove.1. Quick fastener screw (× 2) 2. Panel C

8-11EBU01013Panel ETo removeRemove the bolts, and then take the panel off.To installPlace the panel in the original position, andthen install the bolt

8-12To installPlace the panel in its original position.EBU10992Engine oil and oil filter cartridgeThe engine oil level should be checked beforeeach ri

8-131. Engine oil filler cap6. Insert the dipstick in the oil filler hole(without screwing it in), and then removeit again to check the oil level.NOTE

8-14To change the engine oil (with or withoutoil filter cartridge replacement)1. Remove panel F. (See page 8-11 forpanel removal and installation proc

8-151. Oil filter wrenchNOTE:_ An oil filter wrench is available at a nearbyYamaha dealer. _7. Apply a light coat of engine oil to theO-ring of the ne

8-161. Torque wrench9. Install panels E and D.10. Install the engine oil drain bolt, and thentighten it to the specified torque.11. Add the specified

8-1712. Start the engine and warm it up for seve-ral minutes. While warming up, check foroil leakage. If oil leakage is found, turnthe engine off imme

1-4789UNDERWARNINGYAMAHA 4XE-F415A-00NEVER operate this ATV if you areunder age 16.Operating this ATV if you are underthe age of 16

8-18CAUTION:_ Be sure no foreign material enters the finalgear case. _4. Install the oil filler bolt, and then tighten itto the specified torque.Chang

8-194. Remove the oil filler bolt and the drainbolt to drain the oil.1. Final gear oil drain bolt5. Install the drain bolt, and then tighten it tothe

8-209. Install the engine guard and the final gearcase guard by installing the bolts, andthen tightening them to the specifiedtorques.EBU07063Differen

8-21CAUTION:_ Be sure no foreign material enters the dif-ferential gear case. _3. Install the differential gear oil filler bolt,and then tighten it to

8-22CAUTION:_ Be sure no foreign material enters the dif-ferential gear case. _6. Install the differential gear oil filler bolt,and then tighten it to

8-233. If the coolant is at or below the minimumlevel mark, remove panel D (See pages8-7–8-8, 8-11 for panel removal and in-stallation procedures.), r

8-24EBU12572Changing the coolant1. Place the ATV on a level surface.2. Remove panels E and F. (See pages8-11–8-12 for panel removal and installa-tion

8-251. Trough4. Remove the front carrier and panel C.(See pages 8-9–8-10 for removal and in-stallation procedures.)5. Remove the radiator cap.1. Radia

8-261. Coolant reservoir hose9. After draining the coolant, thoroughlyflush the cooling system with clean tapwater.10. Replace the coolant drain bolt

8-27CAUTION:_ Hard water or salt water is harmful to theengine. You may use soft water if you can-not get distilled water. _14. Start the engine and l

2-1SAFETY INFORMATIONEBU13351AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differentlyfrom other vehicles including motorcycles

8-281. Rear axle boot (× 2 each side)EBU00864Spark plug inspection Removal1. Remove panel A. (See pages 8-7–8-8 forpanel removal and installation proc

8-293. Use the spark plug wrench in the tool kitto remove the spark plug as shown.1. Spark plug wrenchInspection The spark plug is an important engine

8-30a. Spark plug gap2. Clean the gasket surface. Wipe off anygrime from the threads.3. Install the spark plug and tighten it to thespecified torque.N

8-31EBU15140Air filter element cleaningNOTE:_ There is a check hose at the bottom of the airfilter case. If dust or water collects in thishose, empty

8-324. Pull off the lock plate, and then removethe air filter element from its frame.1. Air filter element frame 2. Air filter element3. Lock plate5.

8-338. Apply Yamaha foam air filter oil or otherquality foam air filter oil to the air filter el-ement.NOTE:_ The air filter element should be wet but

8-34EBU06411V-belt cooling duct check hoseIf dust or water collects in the V-belt coolingduct check hose, remove the hose and cleanit. 1. V-belt cooli

8-35EBU01066Spark arrester cleaningBe sure the exhaust pipe and muffler are coolbefore cleaning the spark arrester.1. Remove the bolts.2. Remove the t

8-36EBU00296Carburetor adjustmentThe carburetor is a vital part of the engine andrequires very sophisticated adjustment. Mostadjusting should be left

8-37EBU12580Idle speed adjustmentNOTE:_ A diagnostic tachometer must be used for thisprocedure. _1. Start the engine and warm it up for a fewminutes a

2-21234567891011121314●Never operate an ATV without wearing an approved motorcycle helmet that fits properly. Youshould also wear eye protection (gogg

8-38EBU00303Valve clearance adjustmentThe correct valve clearance changes withuse, resulting in improper fuel/air supply orengine noise. To prevent th

8-39EBU03050Select lever safety system cable adjustmentThe select lever safety system cable stretch-es with use, resulting in improper function. Topre

8-40EBU06212Rear brake pad checkCheck the brake pads for damage or wear.Wear indicator grooves are provided on thebrake pads. These indicators allow c

8-41EBU06221Inspecting the brake fluid levelInsufficient brake fluid may let air enter thebrake system, possibly causing the brakes tobecome ineffecti

8-42Observe these precautions:●When checking the fluid level, make surethe top of the master cylinder reservoirs arelevel.●Use only the designated qua

8-43EBU11870Front brake lever free playThe front brake lever should have a free playof zero mm (zero in) at the lever end. If not,have a Yamaha dealer

8-44EBU09631Adjusting the rear brake lever and brake pedal Adjusting the rear brake lever The rear brake lever free play should be 0.5–2.0 mm (0.02–0.

8-45Adjusting the brake pedalThe top of the brake pedal should be posi-tioned 72 mm (2.83 in) above the top of thefootrest. If not, ask a Yamaha deale

8-46EBU12590Adjusting the rear brake light switchThe rear brake light switch, which is activatedby the brake pedal and rear brake lever, isproperly ad

8-47EBU00356Cable inspection and lubricationLubricate the inner cables and the cable ends.If the cables do not operate smoothly, ask aYamaha dealer to

2-3●Always follow proper procedures for climbing hills as described in this manual. Check the ter-rain carefully before you start up any hill. Never c

8-48EBU13110Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivotswith a grease gun.1. Upper knuckle 2. Lower knu

8-49EBU01112Wheel removal1. Loosen the wheel nuts.2. Elevate the ATV and place a suitablestand under the frame.3. Remove the nuts from the wheel.4. Re

8-502. Lower the ATV so that the wheel is on theground.1. Tapered nut3. Tighten the wheel nuts to the specifiedtorque.EBU00380BatteryThis machine is e

8-51CAUTION:Do not try to remove the sealing caps ofthe battery cells. You may damage the bat-tery.WARNINGPOTENTIAL HAZARDFailure to handle batteries

8-52EBU00385Battery maintenance1. When the machine is not used for amonth or longer, remove the battery andstore it in a cool, dark place. Completelyr

8-531. Main fuse 2. Fuse box1. Main fuse 2. Spare main fuse1. Headlight fuse 2. Ignition fuse3. Auxiliary DC jack fuse 4. Four-wheel drive fuse5. Sign

8-54CAUTION:_ To prevent accidental short-circuiting,turn off the main switch when checking orreplacing a fuse. _ EBU14560Replacing a headlight bulbIf

8-552. Remove the headlight bulb holder byturning it counterclockwise.1. Headlight bulb holder3. Remove the defective bulb by unhookingthe headlight b

8-564. Insert a new headlight bulb into the bulbholder, and then secure the bulb byhooking the tabs onto the bulb.1. Do not touch the glass part of th

8-575. Install the headlight bulb holder by turn-ing it clockwise.6. Install the headlight bulb holder cover atthe rear of the headlight. EBU01089Head

2-4●Always be careful when skidding or sliding. Learn to safely control skidding or sliding by prac-ticing at low speeds and on level, smooth terrain.

8-58EBU09640Tail/brake light bulb replacement1. Remove the nuts together with the wash-ers.1. Tail/brake light unit 2. Nut (× 2)2. Remove the bulb hol

8-591. Tail/brake light bulb holder 2. Bulb4. Install a new bulb in the bulb holder bypushing it inward and turning it clockwise.5. Install the bulb h

8-60WARNINGPOTENTIAL HAZARDChecking the fuel system while smok-ing or near an open flame.WHAT CAN HAPPENFuel can ignite or explode, causing se-vere in

8-61EBU08061Troubleshooting chartsStarting problems or poor engine performance1. FuelCheck if there is fuelin the fuel tank.There is fuel.Turn the fue

8-62Engine overheatingNOTE:_ If it is difficult to get the recommended coolant, tap water can be temporarily used, provided thatit is changed to the r

9-1EBU004191-CLEANING AND STORAGEA. CLEANINGFrequent, thorough cleaning of your machinewill not only enhance its appearance but willimprove its genera

9-212345678910111213146. Clean the seat with a vinyl upholsterycleaner to keep the cover pliable andglossy.7. Automotive type wax may be applied toall

9-3EBU00530B. STORAGELong term storage (60 days or more) of yourmachine will require some preventive proce-dures to guard against deterioration. After

9-47. Remove the battery and charge it. Storeit in a dry place and recharge it once amonth. Do not store the battery in an ex-cessively warm or cold p

10-1EBU004281-SPECIFICATIONSModelYFM450FADimensions:Overall length 1,993 mm (78.5 in)Overall width 1,093 mm (43.0 in)Overall height 1,120 mm (44.1 in)

2-5WARNINGPOTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you couldbe burned. HOW TO AVOID THE HAZARD Alwa

10-21234567891011121314Engine oil:TypeRecommended engine oil classification API Service SE, SF, SG type or higherQuantity:Without oil filter cartridge

10-3Final gear case oil:Type SAE 80 API GL-4 Hypoid gear oilQuantity 0.23 L (0.20 Imp qt, 0.24 US qt)Differential gear case oil:Type SAE 80 API GL-4 H

10-4Spark plug:Type/manufacturer DR8EA / NGKSpark plug gap 0.6–0.7 mm (0.024–0.028 in)Clutch type: Wet, centrifugal automaticTransmission:Primary redu

10-5Brake:Front brake type Dual disc brakeoperation Right hand operationRear brake type Single disc brakeoperation Left hand and right foot operationS

10-6Bulb voltage, wattage × quantity:Headlight 12 V 30W/30.0 W × 2Tail/brake light 12 V 5W/21.0 W × 1Indicator light:Neutral indicator light LEDRevers

11-1EBU004301-NOISE REGULATIONTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The

12-11234567891011121314EBU136531-MAINTENANCE RECORDCopies of work orders and/or receipts for parts you purchase and install will be required to docu-m

13-1EBU00432YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTYU1D910.book Page 1 Thursday, May 27, 2004 11:08 AM

13-21234567891011121314U1D910.book Page 2 Thursday, May 27, 2004 11:08 AM

14-1EBU00435YAMAHA EXTENDED SERVICE (Y.E.S.)U1D910.book Page 1 Thursday, May 27, 2004 11:08 AM

2-6WARNINGPOTENTIAL HAZARD Starting or running the engine in aclosed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and maycause loss of consciousn

14-21234567891011121314EBU00436WARNING_ Indicates a potential hazard that couldresult in serious injury or death. U1D910.book Page 2 Thursday, May 2

EBU00437U1D910.book Page 3 Thursday, May 27, 2004 11:08 AM

1D9-F8199-10LIT-11626-18-35READ THIS MANUAL CAREFULLY!It contains important safety information.This ATV should not be ridden by anyone under 16 years

EBU00776

3-1EBU000321-DESCRIPTION AND MACHINE IDENTIFICATION1. Rear shock absorber assembly spring preload adjusting ring2. Spark arrester3. Storage compartmen

3-21234567891011121314EBU00600Identification number recordsRecord the key identification number, vehicleidentification number and model label infor-ma

3-3EBU00036Vehicle identification numberThe vehicle identification number is stampedinto the frame.1. Vehicle identification numberNOTE:The vehicle id

4-11234567891011121314EBU000391-CONTROL FUNCTIONSWARNINGIndicates a potential hazard that couldresult in serious injury or death.EBU09420Main switchFu

4-2EBU08020Indicator and warning lights 1. Differential gear lock indicator light “DIFF. LOCK”2. Low-range indicator light “L”3. High-range indicator

4-3EBU09720Neutral indicator light “N” This indicator light comes on when the driveselect lever is in the “N” position. EBU12500Reverse indicator ligh

4-4EBU00860Coolant temperature warning light “”When the coolant temperature reaches aspecified level, this light comes on to warnthat the coolant temp

4-5EBU11322Speedometer unit1. Speedometer 2. Odometer/Tripmeter A/Tripmeter B3. Clock/Hour meter 4. TRIP/ODO button5. Clock/Hour button “”/“” 6. “H” b

4-6Odometer and tripmeter modesPushing the “TRIP/ODO” button switches thedisplay between the odometer mode “ODO”and the tripmeter modes “A” and “B” in

4-7EBU00053Handlebar switches1. Light switch “ //OFF”2. Start switch “”3. Engine stop switch “ / ”4. Override switch “OVERRIDE”EBU12040Light switch “

EBU009411-INTRODUCTIONCongratulations on your purchase of the Yamaha YFM450FA. It represents the result of manyyears of Yamaha experience in the produ

4-8EBU00607Start switch “”The starter motor cranks the engine when thisswitch is pushed.CAUTION:See starting instructions prior to startingthe engine.

4-9NOTE:_ If the digits of the speedometer appear asshown when the switch is NOT being pushed,this could indicate a malfunction in the electri-cal sys

4-101. On-Command four-wheel drive switch “2WD”/“4WD”2. Differential gear lock switch “LOCK”/“4WD”EBU14091On-Command four-wheel drive and differ-entia

4-111. Lever2. On-Command four-wheel drive switch “2WD”/“4WD”On-Command four-wheel drive switch“2WD”/“4WD” To change from 2WD to 4WD, stop the ATV,and

4-121. Differential gear lock switch “LOCK”/“4WD” 2. LeverDifferential gear lock switch “LOCK”/“4WD” To lock the differential gear in 4WD, make sureth

4-13NOTE:_ ●When the switch is set to “LOCK”, the dif-ferential gear lock indicator light will flashuntil the differential gear is locked. ●When the i

4-14Before starting the engine, check the throttleto be sure it is operating smoothly. Make sureit returns to the idle position as soon as the le-ver

4-15EBU00070Front brake leverThe front brake lever is located on the righthandlebar. Pull it toward the handlebar to ap-ply the front brake.1. Front b

4-161. Brake pedal1. Rear brake leverEBU00608Drive select leverThe drive select lever is used to shift your ma-chine into the low, high, neutral, reve

4-17EBU00855Recoil starterFirmly grasp the handle and pull slightly untilengagement can be felt. Then pull forcefully,being careful not to pull the ro

EBU00801IMPORTANT MANUAL INFORMATIONFAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SE-RIOUS INJURY OR DEATH.Particularly import

4-18EBU00092Fuel tank capRemove the fuel tank cap by turning it coun-terclockwise.1. Fuel tank capEBU00930Fuel cockThe fuel cock supplies fuel from th

4-191. Arrow mark pointing to “OFF”1. Arrow mark pointing to “ON”1. Arrow mark pointing to “RES”OFF PositionON PositionRES PositionU1D910.book Page 1

4-20EBU00095Starter (choke) “”Starting a cold engine requires a richer air-fuelmixture. A separate starter circuit supplies thismixture.Move in direct

4-21To install the seat, insert the projections onthe front of the seat into the seat holders andpush down on the seat at the rear.NOTE:_ Make sure th

4-221. Storage compartment1. Storage compartment check hoseEBU00582Front carrierEBU00583Rear carrierMaximum load limit: 40 kg (88 lb)Maximum load limi

4-23EBU15220Front and rear shock absorber adjustment The spring preload can be adjusted to suit therider’s weight and riding conditions.Adjust the spr

4-241. Special wrenchWARNINGPOTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poorhandling and loss of

4-25EBU10020Auxiliary DC jackThe auxiliary DC jack is located at the frontright side of the ATV. The auxiliary DC jack can be used for suitablework li

4-261. Auxiliary DC jackEBU00112WARNINGIndicates a potential hazard that couldresult in serious injury or death.U1D910.book Page 26 Thursday, May 27

5-112345678910111213141-PRE-OPERATION CHECKSBefore using this machine, check the following points:ITEM ROUTINE PAGEFront brake• Check operation, lever

AFFIX DEALERLABEL HEREEBU150001-IMPORTANT NOTICEThis ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to oper-ate this

5-2EBU11011Front and rear brakesBrake levers and brake pedal●Check that there is no free play in the frontbrake lever. If there is free play, have aYa

5-3Brake fluid leakageCheck to see if any brake fluid is leaking out ofthe pipe joints or brake fluid reservoirs. Applythe brakes firmly for one minut

5-4EBU01085FuelMake sure there is sufficient gasoline in thetank.CAUTION:_ Use only unleaded gasoline. The use ofleaded gasoline will cause severe dam

5-5Gasohol There are two types of gasohol; gasohol con-taining ethanol and that containing methanol.Gasohol containing ethanol can be used ifethanol c

5-6EBU10842Engine oilMake sure the engine oil is at the specifiedlevel. Add oil as necessary. (See pages 8-12–8-17.)CAUTION:_ ●In order to prevent clu

5-7EBU12530Coolant Check the coolant level in the coolant reser-voir when the engine is cold. (The coolant lev-el will vary with engine temperature.)

5-8EBU11620Fittings and fasteners Always check the tightness of chassis fittingsand fasteners before a ride. Take the machineto a Yamaha dealer or ref

5-92. The tires should be set to the rec-ommended pressure:●Recommended tire pressureFront 25 kPa (0.25 kgf/cm2, 3.6 psi)Rear 25 kPa (0.25 kgf/cm2, 3.

5-10EBU00159How to measure tire pressureUse the low-pressure tire gauge.NOTE:The low-pressure tire gauge is included asstandard equipment. Make two me

5-11EBU00160Tire wear limitWhen the tire groove decreases to 3 mm(0.12 in) due to wear, replace the tire.a. Tire wear limitU1D910.book Page 11 Thurs

EBU00014WARNINGIndicates a potential hazard that couldresult in serious injury or death.CONTENTSLOCATION OF THE WARNING AND SPECIFICATION LABELS...

6-1EBU001611-OPERATIONWARNINGIndicates a potential hazard that couldresult in serious injury or death.EBU15110Starting a cold engine1. Apply the rear

6-21234567891011121314NOTE:_ ●When the drive select lever is in the neu-tral or park position, if either indicator lightdoes not come on, ask a Yamaha

6-3NOTE:_ ●If the engine fails to start, release thestart switch, then push the start switchagain. Pause a few seconds before thenext attempt. Each cr

6-4EBU08461Drive select lever operation and reverse drivingCAUTION:_ Before shifting, you must stop the ATVand return the throttle lever to the closed

6-5Shifting: Neutral to Reverse and Reverseto ParkNOTE:_ The drive select lever cannot be shifted into orfrom reverse or park without applying the rea

6-65. Open the throttle lever gradually and con-tinue to watch to the rear while backing.WARNINGPOTENTIAL HAZARD Improperly operating in reverse. WHAT

6-7EBU02101Engine break-inThere is never a more important period in thelife of your machine than the period betweenzero and 20 hours. For this reason,

6-810–20 hours: Avoid prolonged operation above 3/4 throttle.Rev the machine freely but do not use fullthrottle at any time.After break-in: Avoid prol

6-9EBU06151Parking on a slope1. Bring the machine to a stop by applyingthe brakes.2. Stop the engine.3. With the brake pedal applied, shift thedrive s

6-10EBU00221Accessories and loadingEBU00222AccessoriesAccessories can affect the handling and con-trol of your ATV. Keep the following in mindwhen con

PRE-OPERATION CHECKS ... 5-1Front and rear brakes ... 5-2Fuel ... 5-4Engine oi

6-11EBU15260Loading Cargo or a trailer can change the stability andhandling of an ATV. You must use commonsense and good judgment when carrying car-go

6-12●Ride more slowly than you would without aload. The more weight you carry, the slow-er you should go. Although conditions vary,it is good practice

6-13EBU15280WARNING_ Indicates a potential hazard that couldresult in serious injury or death.U1D910.book Page 13 Thursday, May 27, 2004 11:08 AM

7-171-Riding Your ATVU1D910.book Page 1 Thursday, May 27, 2004 11:08 AM

7-3WARNING_ Indicates a potential hazard that couldresult in serious injury or death.GETTING TO KNOW YOUR ATV This ATV is for recreation and utility u

7-4RIDE WITH CARE AND GOOD JUDGEMENTGet training if you are inexperienced. Beginners should get training from a certifiedinstructor. Become familiar w

7-5Not recommended for children under16 years of age. WARNINGPOTENTIAL HAZARD Failure to follow the age recommenda-tions for this ATV. WHAT CAN HAPPEN

7-6This ATV is designed to carry operator andcargo only – passengers prohibited. WARNINGPOTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HA

7-7Apparel WARNINGPOTENTIAL HAZARD Operating this ATV without wearing anapproved motorcycle helmet, eye pro-tection and protective clothing. WHAT CAN

7-8Do not operate after consuming alcohol ordrugs. Operator’s performance capability is reducedby the influence of alcohol or drugs.WARNINGPOTENTIAL H

PERIODIC MAINTENANCE AND ADJUSTMENT... 8-1Owner’s manual and tool kit... 8-1Periodic maintenance/lubrication .

7-9Pre-operation checks Always perform the pre-operation checks list-ed on page 5-1 before riding for safety andproper care of the ATV. WARNINGPOTENTI

7-10WARNING_ Indicates a potential hazard that couldresult in serious injury or death.Do not operate at speeds too fast for yourskills or the conditio

7-11Loading and accessories Use extra caution when riding the ATV withadditional loads, such as accessories or car-go. The ATV’s handling may be adver

7-12During operation Always keep your feet on the footboards dur-ing operation. Otherwise your feet may con-tact the rear wheels. WARNINGPOTENTIAL HAZ

7-13Avoid wheelies and jumping. You may losecontrol of the ATV or overturn. WARNINGPOTENTIAL HAZARD Attempting wheelies, jumps, and otherstunts. WHAT

7-14Modifications WARNINGPOTENTIAL HAZARD Operating this ATV with improper modi-fications. WHAT CAN HAPPEN Improper installation of accessories ormodi

7-15Exhaust system The exhaust system on the ATV is very hotduring and following operation. To preventburns, avoid touching the exhaust system.Park th

7-16BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only.Riding on paved surfaces can cause loss ofcontrol. WARNINGPOTENTIAL HAZARD Op

7-17Do not ride on any public road, street, or high-way. Riding on public roads can result in collisionswith other vehicles. WARNINGPOTENTIAL HAZARD O

7-18Know the terrain where you ride. Ride cau-tiously in unfamiliar areas. Stay alert forholes, rocks, or roots in the terrain, and oth-er hidden haza

Tail/brake light bulb replacement ... 8-58Troubleshooting ... 8-59Troubleshooting charts ...

7-19WARNINGPOTENTIAL HAZARD Failure to use extra care when operatingon excessively rough, slippery or looseterrain. WHAT CAN HAPPEN Could cause loss o

7-20When riding in an area where you might noteasily be seen, such as desert terrain, mounta caution flag on the ATV. DO NOT use theflag pole bracket

7-21Select a large, flat area off-road to become fa-miliar with your ATV. Make sure that this areais free of obstacles and other riders. Youshould pra

7-22TURNING YOUR ATV To achieve maximum traction while riding off-road in 2WD or 4WD, the two rear wheels aremounted solidly on one axle and turn toge

7-23This procedure should be practiced at slowspeed many times in a large off-road areawith no obstacles. If an incorrect technique isused, your ATV m

7-24CLIMBING UPHILL Use proper riding techniques to avoid vehicleoverturns on hills. Be sure that you can ma-neuver your ATV well on flat ground befor

7-25WARNINGPOTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause theATV to overturn. HOW TO AVOID THE HAZAR

7-26If you are climbing a hill and you find that youhave not properly judged your ability to makeit to the top, you should turn the ATV aroundwhile yo

7-27When crossing the side of a hill: Always follow proper procedures as de-scribed in the Owner’s Manual. Avoid hills with excessively slippery orloo

7-28If your ATV has stalled or stopped and youbelieve you can continue up the hill, restartcarefully to make sure you do not lift the frontwheels whic