Yamaha YFM7FGPW Owner's Manual

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Summary of Contents

Page 1 - YFM7FGPW

READ THIS MANUAL CAREFULLY!It contains important safety information.This ATV should not be ridden by anyone under 16 years of age.WARNINGLIT-11626-20-

Page 2 - EBU17091

1-21● Always inspect your ATV each time you use it tomake sure it is in safe operating condition. Al-ways follow the inspection and maintenanceprocedu

Page 3 - INTRODUCTION

8-78EBU23070NOTE:● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.● Hydraulic brake service• Regularly c

Page 4 - IMPORTANT MANUAL INFORMATION

8-88WARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU23090Removing and installing panels The panels shown ne

Page 5 - IMPORTANT NOTICE

8-98EBU27381Panel ATo remove the panelPull upward on the areas shown.To install the panelPlace the panel in the original position.1. Panel E2. Panel H

Page 6 - TABLE OF CONTENTS

8-108Panel BTo remove the panel1. Remove panel A.2. Remove the front carrier by removing thebolts.3. Remove the front carrier stays by removingthe bol

Page 7

8-1184. Remove the quick fastener screws, and thenpull the panel upward to remove it.To install the panel1. Place the panel in the original position,

Page 8

8-1282. Install the front carrier stays by installing thebolts and tightening them to the specifiedtorque.3. Install the front carrier by installing t

Page 9 - SAFETY INFORMATION

8-138To install the panel1. Place the panel in the original position, andthen install the quick fastener screws.2. Install panel A.3. Install the seat

Page 10

8-1481. Panel D2. Quick fastener screw1. Bolt1. Panel E2. Quick fastener screw1. BoltU3B410E0.book Page 14 Friday, April 14, 2006 9:13 AM

Page 11

8-158To install one of the panels1. Place the panel in the original position, andthen install the bolt and quick fastener screw.2. Install panel C.Pan

Page 12 - EWB00030

8-168Panel GTo remove the panelRemove the nut, bolts, and quick fastener, andthen pull the panel downward while pushing thetab.To install the panelPla

Page 13 - EBU17660

1-31steady speed when climbing a hill. If you stall orroll backwards, follow the special procedure forbraking described in this manual. Dismount onthe

Page 14 - EBU17670

8-178Panel HTo remove the panelRemove the nut, bolts, and quick fasteners, andthen pull the panel downward while pushing thetab.To install the panelPl

Page 15

8-188Panel ITo remove the panel1. Remove the seat. (See page 4-19.)2. Remove the rear carrier by removing thebolts.1. Carrier bolt (under the fenders)

Page 16

8-1983. Remove the quick fasteners, and then pushinward on the areas shown.To install the panel1. Place the panel in the original position, andthen in

Page 17 - DESCRIPTION

8-2082. Install the rear carrier by installing the boltsand tightening them to the specified torques.3. Install the seat.EBU23211Checking the spark pl

Page 18 - Controls and instruments

8-2182. Remove the spark plug as shown, with thespark plug wrench included in the owner’s toolkit.To check the spark plug1. Check that the porcelain i

Page 19 - Main switch

8-2282. Clean the surface of the spark plug gasketand its mating surface, and then wipe off anygrime from the spark plug threads.3. Install the spark

Page 20 - ECB00010

8-2384. Remove the dipstick, and then wipe it off witha clean rag.5. Insert the dipstick completely into the oil fillerhole, and then remove it again

Page 21 - EBU17961

8-248CAUTION:ECB00850Be sure the engine oil is at the correct level,otherwise engine damage may result.To change the engine oil (with or without oil f

Page 22 - EBU18001

8-258NOTE:Make sure that the O-ring is properly seated.8. Install the new oil filter cartridge with an oil fil-ter wrench, and then tighten it to the

Page 23 - Multifunction display

8-26811. Add the specified amount of the recommend-ed engine oil, and then insert the dipstick com-pletely into the oil filler hole.CAUTION:ECB00300●

Page 24 - 3. “E” segment

1-41WARNINGEWB02320WARNINGEWB00030POTENTIAL HAZARDImproper handling of gasoline.WHAT CAN HAPPENGasoline can catch fire and you could beburned.HOW TO A

Page 25 - Handlebar switches

8-278NOTE:The oil level should be at the brim of the checkhole.3. If the oil is below the brim of the check hole,remove the final gear oil filler bolt

Page 26 - 1. Override switch “OVERRIDE”

8-2883. Remove the final gear oil filler bolt, final gearoil level check bolt, and the final gear oil drainbolt to drain the oil from the final gear c

Page 27 - EBU26632

8-2987. Check the final gear case for oil leakage. If oilis leaking, check for the cause.EBU23421Differential gear oil The differential gear case must

Page 28 - EBU18242

8-308To change the differential gear oil1. Place the ATV on a level surface.2. Place an oil pan under the differential gearcase to collect the used oi

Page 29

8-318CAUTION:ECB00410Be sure no foreign material enters the differen-tial gear case.6. Install the oil filler bolt, and then tighten it to thespecifie

Page 30 - EWB00101

8-3284. Remove the reservoir cap, add coolant or dis-tilled water to the maximum level mark, installthe reservoir cap, and then install the panel.CAUT

Page 31 - Throttle lever

8-338EBU27552To change the coolantWARNINGEWB018801. Place the ATV on a level surface.2. Remove panels D and F. (See page 8-8.)3. Place a container und

Page 32 - Speed limiter

8-3486. Remove the coolant reservoir cap.7. Disconnect the hose on the coolant reservoirside, and then drain the coolant from the cool-ant reservoir.8

Page 33 - Front brake lever

8-35812. Pour the recommended coolant into the reser-voir to the maximum level mark, and then in-stall the reservoir cap.CAUTION:ECB00400● If coolant

Page 34 - Fuel tank cap

8-36814. When coolant begins to flow out of the bolthole, tighten the water pump air bleed bolt tothe specified torque.15. Remove panel E. (See page 8

Page 35 - 2. Fuel tank filler tube

2-12EBU17660LOCATION OF THE WARNING AND SPECIFICATION LABELS U3B410E0.book Page 1 Friday, April 14, 2006 9:13 AM

Page 36 - EWB00270

8-37821. Pour the recommended coolant into the radia-tor until it is full.22. Stop the engine and allow it to cool. If the cool-ant level has dropped

Page 37 - Storage compartments

8-3881. Remove panel C. (See page 8-9.)2. Remove the air filter case cover by unhookingthe holders.3. Remove the sponge material and the meshfrom the

Page 38 - 1. Front storage compartment

8-3984. Clean the mesh with solvent, and then wipethe solvent off.5. Wash the sponge material gently, but thor-oughly, in solvent.WARNINGEWB019006. Sq

Page 39 - 1. Rear storage compartment

8-40811. Install the panel.NOTE:The air filter element should be cleaned every 20–40 hours. It should be cleaned and lubricated moreoften if the ATV i

Page 40 - Rear carrier

8-4182. Remove the tailpipe, by pulling it out of themuffler, and then remove the gasket.3. Tap the tailpipe lightly, and then use a wirebrush to remo

Page 41 - Auxiliary DC jack

8-4287. Start the engine and rev it up approximatelytwenty times while momentarily creating ex-haust system back pressure by blocking theend of the mu

Page 42 - ECB00120

8-438NOTE:If water drains from the V-belt case after removingthe plug, have a Yamaha dealer check the ATV asthe water may affect other engine parts.EB

Page 43 - PRE-OPERATION CHECKS

8-448NOTE:If the specified idling speed cannot be obtained asdescribed above, have a Yamaha dealer make theadjustment.5. Install the panel.EBU24043Adj

Page 44 - POTENTIAL HAZARD

8-4583. Tighten the locknut.EBU24060Valve clearance The valve clearance changes with use, resulting inimproper air-fuel mixture and/or engine noise. T

Page 45

8-468Front brakeRear brakeEBU27841Checking the rear brake hose protec-tors The rear brake hoses protectors must be checkedfor wear at the intervals sp

Page 46 - Engine oil

2-22EBU17670Read and understand all of the labels on your ATV. These labels contain important information for safe andproper operation.Never remove an

Page 47 - Front and rear brakes

8-478EBU24251Checking the brake fluid level Insufficient brake fluid may allow air to enter thebrake system, possibly causing it to become inef-fectiv

Page 48

8-488● Be careful that water does not enter the brakefluid reservoir when refilling. Water will signifi-cantly lower the boiling point of the fluid an

Page 49 - Measuring the tire pressure

8-498Rear brakeWARNINGEWB02010EBU27520Adjusting the brake pedal free play and checking the brake pedal position The brake pedal free play must be adju

Page 50 - Tire wear limit

8-508Adjusting the brake pedal free playThe brake pedal free play should measure 0.0–5.0mm (0.00–0.20 in) as shown. If the free play is in-correct, ad

Page 51 - Chassis fasteners

8-518Checking the brake pedal positionThe top of the brake pedal should be positioned56.7 mm (2.23 in) above the top of the footrest. Ifthe brake peda

Page 52 - OPERATION

8-528EBU24890Checking and lubricating the cables The operation and the condition of all control ca-bles should be checked before each ride, and thecab

Page 53 - ECB00160

8-538EBU24911Checking and lubricating the front and rear brake levers The operation of the front and rear brake leversshould be checked before each ri

Page 54 - ECB00170

8-548EBU24961Checking the wheel bearings The front and rear wheel bearings must bechecked at the intervals specified in the periodicmaintenance and lu

Page 55 - Engine break-in

8-558EBU25080Lubricating the knuckle shafts The knuckle shafts must be lubricated at the inter-vals specified in the periodic maintenance and lu-brica

Page 56 - Parking on a slope

8-568To charge the batteryHave a Yamaha dealer charge the battery as soonas possible if it seems to have discharged. Keep inmind that the battery tend

Page 57 - Accessories and loading

2-32U3B410E0.book Page 3 Friday, April 14, 2006 9:13 AM

Page 58

8-578CAUTION:ECB00630● Always keep the battery charged. Storing adischarged battery can cause permanentbattery damage.● To charge a sealed-type (MF) b

Page 59 - EWB00750

8-588The main fuse, the fuel injection system fuse, theEPS fuse, and the fuse box are located under pan-el A. (See page 8-8.)If a fuse is blown, repla

Page 60 - RIDING YOUR ATV

8-598WARNINGEWB021513. Turn the key to “ON” and turn on the electricalcircuits to check if the devices operate.4. If the fuse immediately blows again,

Page 61 - EBU27391

8-6082. Remove the headlight bulb cover.3. Disconnect the headlight coupler.4. Unhook the headlight bulb holder, and thenremove the defective bulb.1.

Page 62 - EWB00901

8-618WARNINGEWB021805. Place a new headlight bulb into position, andthen secure it with the bulb holder.CAUTION:ECB00650Do not touch the glass part of

Page 63

8-628CAUTION:ECB00670Make sure the headlight bulb holder cover issecurely fitted over the bulb holder and seatedproperly.9. Adjust the headlight beam

Page 64 - EWB00910

8-6383. Remove the defective bulb by pushing it inand turning it counterclockwise.4. Insert a new bulb into the bulb holder, push itin, and then turn

Page 65 - EWB00920

8-648EBU25700Installing a wheel 1. Install the wheel and the nuts.NOTE:● The arrow mark on the tire must point towardthe rotating direction of the w

Page 66 - EWB00940

8-658EBU25730Troubleshooting Although Yamaha ATVs receive a thorough in-spection before shipment from the factory, troublemay occur during operation.

Page 67 - EWB00960

8-668EBU27680Troubleshooting charts Starting problems or poor engine performance1. Fuel2. Compression3. Ignition4. BatteryU3B410E0.book Page 66 Frid

Page 68 - 1. Adjusting screw

2-42U3B410E0.book Page 4 Friday, April 14, 2006 9:13 AM

Page 69 - EWB00970

8-678Engine overheatingWARNINGEWB02270NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the

Page 70 - EWB00990

9-19EBU25860CLEANING AND STORAGEEBU25870Cleaning Frequent, thorough cleaning of your ATV will notonly enhance its appearance but will improve itsgener

Page 71 - EWB01000

9-29WARNINGEWB02300EBU27260Storage Short-termAlways store your ATV in a cool, dry place and, ifnecessary, protect it against dust with a porouscover.C

Page 72 - EWB01020

9-39c. Install the spark plug cap onto the sparkplug, and then place the spark plug on thecylinder head so that the electrodes aregrounded. (This will

Page 73 - EWB01030

10-110EBU25960SPECIFICATIONS Dimensions:Overall length:2065 mm (81.3 in)Overall width:1180 mm (46.5 in)Overall height:1240 mm (48.8 in)Seat height:905

Page 74 - EWB01050

10-210With oil filter cartridge replacement:2.10 L (2.22 US qt) (1.85 Imp.qt)Final gear oil:Type:SAE80 API GL-4 Hypoid gear oilQuantity:0.20 L (0.21 U

Page 75

10-310Caster angle:5.0 °Trail:26.0 mm (1.02 in)Front tire:Type:TubelessSize:AT25 x 8-12Manufacturer/model:DUNLOP/KT421Rear tire:Type:TubelessSize:AT25

Page 76 - EWB01060

10-410Front suspension:Type:Double wishboneSpring/shock absorber type:Coil spring/oil damperWheel travel:180 mm (7.1 in)Rear suspension:Type:Double wi

Page 77 - ECB00250

10-510Headlight fuse:15.0 ASignaling system fuse:5.0 AIgnition fuse:10.0 AAuxiliary DC jack fuse:15.0 AFour-wheel-drive motor fuse:10.0 ARadiator fan

Page 78 - EWB01310

11-111EBU25981CONSUMER INFORMATIONEBU26011Identification numbers Record the key identification number, vehicle iden-tification number and model label

Page 79

3-13EBU17680DESCRIPTION EBU17690Left viewEBU17700Right view1. Radiator cap2. Battery3. Fuses4. Air filter case5. Spark arrester6. Engine oil dipstick7

Page 80 - EWB01180

11-211NOTE:The vehicle identification number is used to identifyyour ATV.EBU26050Model label The model label is affixed at the location in the il-lust

Page 81

11-311EBU26060Noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The

Page 82 - EWB01190

11-411EBU26080Maintenance record Copies of work orders and/or receipts for parts you purchase and install will be required to document main-tenance do

Page 83 - EWB01351

11-511EBU26501YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha ATVs purchased fr

Page 84 - EWB01130

11-611WARRANTY QUESTIONS AND ANSWERSQ. What costs are my responsibility during the warranty period?A. The customer’s responsibility includes all costs

Page 85

11-711EBU26122YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S

Page 86 - EWB01141

11-811We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-b

Page 87

11-911EBU26132U3B410E0.book Page 9 Friday, April 14, 2006 9:13 AM

Page 88 - EWB01150

INDEXAAccessories and loading ...6-6Accessories, auxiliary jack ...

Page 89

KKey identification number ... 11-1Knuckle pivots, lubricating ...

Page 90

3-23EBU17712Controls and instrumentsNOTE:The ATV you have purchased may differ slightlyfrom the figures shown in this manual.1. Drive select lever2. R

Page 91

WWarranty, extended ... 11-7Warranty, limited ...

Page 92 - EWB01170

PRINTED IN JAPAN2006.04-3.4×2 CR(E)PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.EBU26141LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND

Page 95 - 3. Owner’s tool kit

4-14EBU17720INSTRUMENT AND CONTROL FUNCTIONSWARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU17760Main switc

Page 96 - EBU21742

EBU17091U3B410E0.book Page 1 Friday, April 14, 2006 9:13 AM

Page 97 - EBU21863

4-24EBU26691Indicator lights and warning lights EBU17830Reverse indicator light “” This indicator light comes on when the transmis-sion is in the reve

Page 98

4-34● Start the engine after making sure that thewarning light is out. Continuous use whilethe warning light is on may cause damage tothe engine.EBU27

Page 99

4-44NOTE:● Due to the synchronizing mechanism in the dif-ferential gear case, the four-wheel-drive indica-tor may not come on until the ATV starts mov

Page 100 - EBU23070

4-54EBU27291Multifunction display The multifunction display is equipped with the fol-lowing:● a speedometer (which shows the riding speed)● an odomete

Page 101 - EBU23090

4-64CLOCK → HOUR → CLOCKTo set the clock1. Set the display to the clock mode.2. Push the “SELECT” button and “RESET” but-ton together for at least thr

Page 102 - 1. Panel A

4-74Self-diagnosis deviceThis model is equipped with a self-diagnosis de-vice for various electrical circuits.If any of those circuits are defective,

Page 103 - 1. Carrier bolt (top)

4-84EBU18100Start switch “” Push this switch to crank the engine with the start-er.CAUTION:ECB00050See the starting instructions on page 6-1 priorto s

Page 104 - 2. Quick fastener screw

4-94NOTE:If the digits of the speedometer appear as shownwhen the switch is NOT being pushed, this couldindicate a malfunction in the electrical syste

Page 105

4-104To change from two-wheel drive to four-wheeldrive, stop the ATV and push the switch in to the“4WD” position. Then, the four-wheel-drive indica-to

Page 106 - 1. Panel C

4-114● “LOCK” (four-wheel drive with the differentialgear locked): Power is supplied to the rear andfront wheels and the differential gear is locked.U

Page 107

EBU17170INTRODUCTIONEBU17270Congratulations on your purchase of the Yamaha YFM7FGPW. This ATV represents the result of manyyears of Yamaha experience

Page 108 - 1. Panel F

4-124To release the differential gear lock, stop the ATVand push the switch to the “4WD” position.WARNINGEWB00091WARNINGEWB001011. On-Command differen

Page 109

4-134NOTE:● When the switch is set to “LOCK”, the differentialgear lock indicator and indicator light will flashuntil the differential gear is locked.

Page 110

4-144WARNINGEWB00200EBU18311Speed limiter Your ATV was delivered with an adjustable speedlimiter. The speed limiter keeps the throttle fromfully openi

Page 111 - 1. Carrier bolt (upper)

4-154EBU18391Front brake lever The front brake lever is located on the right handle-bar. To apply the front brake, pull the brake levertoward the hand

Page 112 - 2. Quick fastener

4-164EBU18611Drive select lever The drive select lever is used to shift your ATV intothe low-range, high-range, neutral, reverse andpark positions. Se

Page 113 - Checking the spark plug

4-174To install the fuel tank capInstall the fuel tank cap by turning it clockwise untila click is heard, and then close the fuel tank capcover.EBU187

Page 114 - 1. Spark plug wrench

4-184CAUTION:ECB00070Use only unleaded gasoline. The use of leadedgasoline will cause severe damage to internalengine parts, such as the valves and pi

Page 115 - 1. Spark plug gap

4-194EBU18880Seat To remove the seatPull the seat lock lever upward and pull up the seatat the rear.To install the seatInsert the projections on the f

Page 116 - 2. Minimum level mark

4-204The rear storage compartment is located under theseat. (See page 4-19.) To access the storage com-partment, remove the storage compartment cover.

Page 117 - 2. Oil filter wrench

4-214When storing any documents in the storage com-partments, be sure to wrap them in a plastic bag sothat they will not get wet. When washing the ATV

Page 118 - 1. O-ring 1. Torque wrench

EBU17330IMPORTANT MANUAL INFORMATIONEBU17341FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-JURY OR DEATH.Particularl

Page 119 - Final gear oil

4-224EBU18960Front carrier ● Do not exceed the load limit of 45.0 kg (99 lb) forthe front carrier.● Do not exceed the maximum load of 220.0 kg(485 lb)

Page 120 - 1. Final gear oil filler bolt

4-234NOTE:A special wrench can be obtained at a Yamahadealer to make this adjustment.WARNINGEWB00350EBU19180Auxiliary DC jack The auxiliary DC jack is

Page 121 - 1. Final gear oil drain bolt

4-2444. When the auxiliary DC jack is not being used,cover it with the cap.CAUTION:ECB00120● Do not use accessories requiring more thanthe above maxim

Page 122 - Differential gear oil

5-15EBU19200PRE-OPERATION CHECKSEBU19210Pre-operation check list Before operating this ATV, be sure to check the items listed in the following table.N

Page 123 - 1. Differential gear oil

5-25WARNINGEWB00470Rear brake• Check operation. If soft or spongy, have Yamaha dealer bleed hy-draulic system.• Check pedal free play, and adjust if n

Page 124 - Coolant

5-35WHAT CAN HAPPENIncreases the possibility of an accident or equipment damage.HOW TO AVOID THE HAZARDAlways inspect your ATV each time you use it to

Page 125 - ECB00400

5-45EBU19530Fuel Make sure that there is sufficient fuel in the tank.(See page 4-17.)WARNINGEWB00500EBU19560Engine oil Make sure that the engine oil i

Page 126 - 1. Trough

5-55EBU27501Front and rear brakes Brake levers and brake pedal● Check that there is no free play in the front andrear brake levers. If there is free p

Page 127

5-65WARNINGEWB00540EBU19761Throttle lever Check the operation of the throttle lever. It mustopen smoothly and spring back to the idle positionwhen rel

Page 128 - 1. Water pump air bleed bolt

5-75EBU19820Measuring the tire pressure Use the low-pressure tire gauge.Rear:Manufacturer/model:DUNLOP/KT425Size:AT25 x 10-12Type:Tubeless● The tires

Page 129 - 2. Clamp screw

EBU17350IMPORTANT NOTICEEBU17360Welcome to the Yamaha world of motor sports!This ATV is designed and manufactured for OFF-ROAD use only. It is illegal

Page 130 - 1. Air filter case check hose

5-85NOTE:The low-pressure tire gauge is included as stan-dard equipment. Make two measurements of thetire pressure and use the second reading. Dust or

Page 131 - 2. Air filter case cover

5-95EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-erly tightened.EBU19850Instruments, lights and switches Check that al

Page 132 - 2. Air filter mesh

6-16EBU19870OPERATIONWARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU19890WARNINGEWB00610EBU27332Starting t

Page 133 - Cleaning the spark arrester

6-26CAUTION:ECB00822The coolant temperature warning light and en-gine trouble warning light should come on,then go off.The EPS warning light should co

Page 134 - 3. Gasket

6-36EBU20430Operating the drive select lever and driving in reverse CAUTION:ECB00170Before shifting, stop the ATV, otherwise thetransmission may be da

Page 135 - V-belt case drain plug

6-462. Apply the brake pedal.3. Shift from neutral to reverse or from reverse topark and vice versa by moving the drive selectlever along the shift gu

Page 136 - 1. V-belt case drain plug

6-56Since the engine is brand new, do not put an ex-cessive load on it for the first 20 hours. The variousparts in the engine wear and polish themselv

Page 137 - 1. Throttle stop screw

6-663. With the brake pedal applied, shift the driveselect lever to the park position.EBU20910Accessories and loading EBU20920AccessoriesAccessories c

Page 138 - Valve clearance

6-76● Never exceed the weight limits shown. An over-loaded ATV can be unstable.● Do not exceed the maximum tongue weight.You can measure tongue weight

Page 139 - 2. Wear indicator

6-86WARNINGEWB00750WARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.POTENTIAL HAZARDOverloading this ATV or car

Page 140 - EBU24251

WARNINGEWB00010Indicates a potential hazard that could resultin serious injury or death.EBU17420TABLE OF CONTENTSSAFETY INFORMATION ...

Page 141 - Changing the brake fluid

7-17EBU21131RIDING YOUR ATV U3B410E0.book Page 1 Friday, April 14, 2006 9:13 AM

Page 142 - EBU27520

7-27WARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU27391GETTING TO KNOW YOUR ATVThis ATV is mainly for uti

Page 143

7-37RIDE WITH CARE AND GOOD JUDGEMENTGet training if you are inexperienced.Beginners should get training from a certified in-structor.Become familiar

Page 144 - Axle boots

7-47WHAT CAN HAPPENUse by children of ATVs that are not recom-mended for their age can lead to severe inju-ry or death of the child.HOW TO AVOID THE H

Page 145 - 1. Rear axle boot (each side)

7-57This ATV is designed to carry operator and car-go only – passengers prohibited.WARNINGEWB00910POTENTIAL HAZARDCarrying a passenger on this ATV.WHA

Page 146 - EBU24950

7-67ApparelWARNINGEWB00920POTENTIAL HAZARDOperating this ATV without wearing an ap-proved motorcycle helmet, eye protectionand protective clothing.WHA

Page 147 - EBU25050

7-77Do not operate after consuming alcohol ordrugs.The operator’s performance capability is reducedby the influence of alcohol or drugs.WARNINGEWB0093

Page 148 - Battery

7-87WARNINGEWB00950WARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.Do not operate at speeds too fast for your

Page 149

7-97Speed limiterFor riders less experienced with this model, thethrottle lever housing is equipped with a speed lim-iter. The speed limiter keeps the

Page 150 - Replacing a fuse

7-107WARNINGEWB00970POTENTIAL HAZARDOverloading this ATV or carrying or towingcargo improperly.WHAT CAN HAPPENCould cause changes in ATV handling whic

Page 151 - ECB00640

Instruments, lights and switches ... 5-9OPERATION ... 6-1Starting the engine ...

Page 152 - Replacing a headlight bulb

7-117During operationAlways keep your feet on the footboards during op-eration, otherwise they may contact the rearwheels.WARNINGEWB00980Avoid wheelie

Page 153 - 1. Headlight coupler

7-127ModificationsWARNINGEWB01000POTENTIAL HAZARDOperating this ATV with improper modifica-tions.WHAT CAN HAPPENImproper installation of accessories o

Page 154 - 2. Headlight bulb

7-137Exhaust systemThe exhaust system on the ATV is very hot duringand following operation. To prevent burns, avoidtouching the exhaust system. Park t

Page 155 - Adjusting a headlight beam

7-147Do not ride on any public road, street, or highway.Riding on public roads can result in collisions withother vehicles.WARNINGEWB01030HOW TO AVOID

Page 156 - Removing a wheel

7-157Know the terrain where you ride. Ride cautiously inunfamiliar areas. Stay alert for holes, rocks, orroots in the terrain, and other hidden hazard

Page 157 - Installing a wheel

7-167HOW TO AVOID THE HAZARDDo not operate on excessively rough, slip-pery or loose terrain until you have learnedand practiced the skills necessary t

Page 158 - Troubleshooting

7-177When riding in an area where you might not easilybe seen, such as desert terrain, mount a cautionflag on the ATV. DO NOT use the flag pole bracke

Page 159 - Troubleshooting charts

7-187surfaces: the ATV is designed for off-road useonly, and handling maneuvers are more difficult toperform on pavement.Shift to the park position an

Page 160 - EWB02270

7-197TURNING YOUR ATVTo achieve maximum traction while riding off-roadin 2WD or 4WD, the two rear wheels turn togetherat the same speed. Furthermore,

Page 161 - CLEANING AND STORAGE

7-207This procedure should be practiced at slow speedmany times in a large off-road area with no obsta-cles. If an incorrect technique is used, your A

Page 162 - Storage

Checking the front and rear brake lever free play ... 8-48Adjusting the brake pedal free play and check

Page 163

7-217CLIMBING UPHILLUse proper riding techniques to avoid ATV over-turns on hills. Be sure that you can maneuver yourATV well on flat ground before at

Page 164 - SPECIFICATIONS

7-227U3B410E0.book Page 22 Friday, April 14, 2006 9:13 AM

Page 165

7-237If you are climbing a hill and you find that you havenot properly judged your ability to make it to thetop, you should turn the ATV around while

Page 166

7-247If you start to roll backwards, DO NOT apply eitherbrake abruptly. If you are in 2WD, apply only thefront brake. If you are in 4WD or 4WD-LOCK, b

Page 167

7-257RIDING DOWNHILLWhen riding your ATV downhill, shift your weightas far to the rear and uphill side of the ATV as pos-sible. Move back on the seat

Page 168

7-267U3B410E0.book Page 26 Friday, April 14, 2006 9:13 AM

Page 169 - CONSUMER INFORMATION

7-277CROSSING A SLOPETraversing a sloping surface on your ATV requiresyou to properly position your weight to maintainproper balance. Be sure that you

Page 170 - 1. Model label

7-287U3B410E0.book Page 28 Friday, April 14, 2006 9:13 AM

Page 171 - Noise regulation

7-297CROSSING THROUGH SHALLOW WATERThe ATV can be used to cross slow moving, shal-low water of up to a maximum of 35 cm (14 in) indepth. Before enteri

Page 172 - Maintenance record

7-307CAUTION:ECB00840After riding your ATV in water, be sure to drainthe trapped water by removing the check hos-es at the bottom of the air filter ca

Page 173 - EBU26501

1-11EBU17430SAFETY INFORMATIONEBU27230AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-cluding

Page 174

7-317RIDING OVER ROUGH TERRAINRiding over rough terrain should be done with cau-tion. Look out for obstacles which could causedamage to the ATV or cou

Page 175 - EBU26122

7-327SLIDING AND SKIDDINGCare should be used when riding on loose or slip-pery surfaces since the ATV may slide. If unex-pected and uncorrected, slidi

Page 176

7-337If the rear wheels of your ATV start to slide side-ways, control can usually be regained (if there isroom to do so) by steering in the direction

Page 177 - EBU26132

7-347WHAT TO DO...● If your ATV doesn’t turn when you want it to:Bring the ATV to a stop and practice the turningmaneuvers again. Be sure you are putt

Page 178

8-18EBU21642PERIODIC MAINTENANCE AND MINOR REPAIREBU21660Safety is an obligation of the owner. Periodic in-spection, adjustment and lubrication will k

Page 179

8-28The service information included in this manualand the tools provided in the owner’s tool kit are in-tended to assist you in the performance of pr

Page 180

8-38EBU21742Periodic maintenance chart for the emission control system NOTE:● For ATVs not equipped with an odometer or an hour meter, follow the mont

Page 181 - PRINTED ON RECYCLED PAPER

8-48EBU21863General maintenance and lubrication chart NO. ITEMCHECK OR MAINTENANCE JOBINITIAL EVERYWhichev-er comes firstmonth136612km (mi)320 (200)13

Page 182

8-588 * Wheel bearings• Check for looseness or damage, and replace if necessary.√ √√√9 *Upper and lower arm pivots• Lubricate with lithium-soap-based

Page 183

8-6821 Engine oil• Change.• Check ATV for oil leakage, and correct if neces-sary.√ √√√22Engine oil filter car-tridge• Replace. √√√23 Differential gear

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