Yamaha YFM7FGX Owner's Manual

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Summary of Contents

Page 1 - OWNER’S MANUAL

DIC2342READ THIS MANUAL CAREFULLY!It contains important safety information.This ATV should not be ridden by anyone under 16 years of age.WARNINGOWNER’

Page 2 - EBU17091

1-21● Always inspect your ATV each time you use it tomake sure it is in safe operating condition. Al-ways follow the inspection and maintenanceprocedu

Page 3 - INTRODUCTION

8-78EBU23070NOTE:● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.● Hydraulic brake service• Regularly c

Page 4 - IMPORTANT MANUAL INFORMATION

8-88WARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU23090Removing and installing panels The panels shown ne

Page 5 - IMPORTANT NOTICE

8-98EBU27382Panel ATo remove the panelPull upward on the areas shown.To install the panelPlace the panel in the original position.1. Panel E2. Panel H

Page 6 - TABLE OF CONTENTS

8-108Panel BTo remove the panel1. Remove panel A.2. Remove the front carrier by removing thebolts.3. Remove the front carrier stays by removingthe bol

Page 7

8-1184. Remove the quick fasteners, and then pull thepanel upward to remove it.To install the panel1. Place the panel in the original position, andthe

Page 8

8-1282. Install the front carrier stays by installing thebolts and tightening them to the specifiedtorque.3. Install the front carrier by installing t

Page 9 - SAFETY INFORMATION

8-138To install the panel1. Place the panel in the original position, andthen install the quick fastener screws.2. Install panel A.3. Install the seat

Page 10

8-1481. Panel D2. Quick fastener screw1. Bolt1. Panel E2. Quick fastener screw1. BoltU5C010E0.book Page 14 Thursday, April 5, 2007 8:59 AM

Page 11

8-158To install one of the panels1. Place the panel in the original position, andthen install the bolt and quick fastener screw.2. Install panel C.Pan

Page 12 - EWB00030

8-168Panels G and HTo remove one of the panelsRemove the nut and bolts, and then pull the paneldownward while pushing the projection.1. Panel G2. Nut3

Page 13 - EBU17660

1-31steady speed when climbing a hill. If you stall orroll backwards, follow the special procedure forbraking described in this manual. Dismount onthe

Page 14 - EBU17670

8-178To install one of the panelsPlace the panel in the original position, and then in-stall the bolts and nut.Panel ITo remove the panel1. Remove the

Page 15

8-1882. Remove the rear carrier by removing thebolts.3. Remove the quick fasteners, and then pushinward on the areas shown.1. Carrier bolt (under the

Page 16

8-198To install the panel1. Place the panel in the original position, andthen install the quick fasteners.2. Install the rear carrier by installing th

Page 17 - DESCRIPTION

8-208EBU28671Removing the radiator grills The radiator grills can be removed to access theradiator for cleaning.To remove a radiator grillRemove the q

Page 18 - Controls and instruments

8-2182. Remove the spark plug as shown, with thespark plug wrench included in the owner’s toolkit.To check the spark plug1. Check that the porcelain i

Page 19 - Main switch

8-2282. Clean the surface of the spark plug gasketand its mating surface, and then wipe off anygrime from the spark plug threads.3. Install the spark

Page 20 - ECB00891

8-2384. Remove the dipstick, and then wipe it off witha clean rag.5. Insert the dipstick completely into the oil fillerhole, and then remove it again

Page 21 - EBU17990

8-248CAUTION:ECB00850Be sure the engine oil is at the correct level,otherwise engine damage may result.To change the engine oil (with or without oil f

Page 22 - Multifunction display

8-258NOTE:Make sure that the O-ring is properly seated.8. Install the new oil filter cartridge with an oil fil-ter wrench, and then tighten it to the

Page 23 - ● a self-diagnosis device

8-26811. Add the specified amount of the recommend-ed engine oil, and then insert the dipstick com-pletely into the oil filler hole.NOTE:Be sure to wi

Page 24 - 1. Error code display

1-41WARNINGEWB02320WARNINGEWB00030POTENTIAL HAZARDImproper handling of gasoline.WHAT CAN HAPPENGasoline can catch fire and you could beburned.HOW TO A

Page 25 - Handlebar switches

8-2782. Remove the final gear oil level check bolt, andthen check the oil level in the final gear case.NOTE:The oil level should be at the brim of the

Page 26 - 1. Override switch “OVERRIDE”

8-2883. Remove the final gear oil filler bolt, final gearoil level check bolt, and the final gear oil drainbolt to drain the oil from the final gear c

Page 27 - EBU26633

8-2987. Check the final gear case for oil leakage. If oilis leaking, check for the cause.EBU23421Differential gear oil The differential gear case must

Page 28 - EWB00120 EBU18243

8-308To change the differential gear oil1. Place the ATV on a level surface.2. Place an oil pan under the differential gearcase to collect the used oi

Page 29

8-318CAUTION:ECB00410Be sure no foreign material enters the differen-tial gear case.6. Install the oil filler bolt, and then tighten it to thespecifie

Page 30 - EWB00101

8-3284. Remove the reservoir cap, add coolant or dis-tilled water to the maximum level mark, installthe reservoir cap, and then install the panel.CAUT

Page 31 - Throttle lever

8-338EBU27553To change the coolantWARNINGEWB018801. Place the ATV on a level surface.2. Remove panels D and F. (See page 8-8.)3. Place a container und

Page 32 - Speed limiter

8-3486. Remove the coolant reservoir cap.7. Disconnect the hose on the coolant reservoirside, and then drain the coolant from the cool-ant reservoir.8

Page 33 - Front brake lever

8-35812. Pour the recommended coolant into the reser-voir to the maximum level mark, and then in-stall the reservoir cap.CAUTION:ECB00401● If coolant

Page 34 - Fuel tank cap

8-36815. Remove panel E. (See page 8-8.)16. Loosen the clamp screw, and then remove theV-belt cooling duct.17. Loosen the cylinder head air bleed bolt

Page 35 - 2. Fuel tank filler tube

2-12EBU17660LOCATION OF THE WARNING AND SPECIFICATION LABELS U5C010E0.book Page 1 Thursday, April 5, 2007 8:59 AM

Page 36 - EWB00270

8-37822. Stop the engine and allow it to cool. If the cool-ant level has dropped after the engine hascooled, add sufficient coolant until it reachesth

Page 37 - Storage compartments

8-3881. Remove panel C. (See page 8-9.)2. Remove the air filter case cover by unhookingthe holders.3. Remove the sponge material and the meshfrom the

Page 38 - 1. Front storage compartment

8-3984. Clean the mesh with solvent, and then wipethe solvent off.5. Wash the sponge material gently, but thor-oughly, in solvent.WARNINGEWB019006. Sq

Page 39 - 1. Rear storage compartment

8-408NOTE:The sponge material should be wet but not drip-ping.9. Install the mesh and the sponge material intothe air filter case.10. Insert the proje

Page 40 - Rear carrier

8-4182. Remove the tailpipe, by pulling it out of themuffler, and then remove the gasket.3. Tap the tailpipe lightly, and then use a wirebrush to remo

Page 41 - Auxiliary DC jack

8-4287. Start the engine and rev it up approximatelytwenty times while momentarily creating ex-haust system back pressure by blocking theend of the mu

Page 42 - ECB00120

8-438NOTE:If water drains from the V-belt case after removingthe plug, have a Yamaha dealer check the ATV asthe water may affect other engine parts.EB

Page 43 - PRE-OPERATION CHECKS

8-448NOTE:If the specified idling speed cannot be obtained asdescribed above, have a Yamaha dealer make theadjustment.5. Install the panel.EBU24043Adj

Page 44

8-4583. Tighten the locknut.EBU24060Valve clearance The valve clearance changes with use, resulting inimproper air-fuel mixture and/or engine noise. T

Page 45

8-468Front brakeRear brakeEBU27842Checking the rear brake hose protec-tors The rear brake hoses protectors must be checkedfor wear at the intervals sp

Page 46 - Engine oil

2-22EBU17670Read and understand all of the labels on your ATV. These labels contain important information for safe andproper operation.Never remove an

Page 47 - Front and rear brakes

8-478EBU24251Checking the brake fluid level Insufficient brake fluid may allow air to enter thebrake system, possibly causing it to become inef-fectiv

Page 48

8-488Observe these precautions:● When checking the fluid level, make sure thatthe top of the brake fluid reservoir is level.● Use only the recommended

Page 49 - Measuring the tire pressure

8-498Front brakeRear brakeWARNINGEWB02010EBU27520Adjusting the brake pedal free play and checking the brake pedal position The brake pedal free play m

Page 50 - Tire wear limit

8-508NOTE:● Always perform this maintenance completely inthe following order whenever adjusting the rearbrake.● Before adjusting the brake pedal free

Page 51 - Chassis fasteners

8-518● Make sure the rear brake lever and brake pedaldo not move.Checking the brake pedal positionThe top of the brake pedal should be positioned56.7

Page 52 - OPERATION

8-528EBU24890Checking and lubricating the cables The operation and the condition of all control ca-bles should be checked before each ride, and thecab

Page 53 - ECB00160

8-538EBU24912Checking and lubricating the front and rear brake levers The operation of the front and rear brake leversshould be checked before each ri

Page 54 - ECB00170

8-548EBU24962Checking the wheel hub bearings The front and rear wheel hub bearings must bechecked at the intervals specified in the periodicmaintenanc

Page 55 - Engine break-in

8-558EBU25100Lubricating the steering shaft The steering shaft must be lubricated at the inter-vals specified in the periodic maintenance and lu-brica

Page 56 - Parking on a slope

8-568To store the battery1. If the ATV will not be used for more than onemonth, remove the battery, fully charge it, andthen place it in a cool, dry p

Page 57 - Accessories and loading

2-32U5C010E0.book Page 3 Thursday, April 5, 2007 8:59 AM

Page 58 - EBU27560

8-578EBU28760Replacing a fuse The main fuse, the fuel injection system fuse, andthe fuse box are located under panel A. (See page8-8.)If a fuse is blo

Page 59 - EWB00750

8-588CAUTION:ECB00640To prevent accidental short-circuiting, turn offthe main switch when checking or replacing afuse.2. Remove the blown fuse, and th

Page 60 - RIDING YOUR ATV

8-5982. Remove the headlight bulb cover.3. Disconnect the headlight coupler.4. Unhook the headlight bulb holder, and thenremove the defective bulb.1.

Page 61 - EBU27391

8-608WARNINGEWB021805. Place a new headlight bulb into position, andthen secure it with the bulb holder.CAUTION:ECB00650Do not touch the glass part of

Page 62 - EWB00901

8-618CAUTION:ECB00670Make sure the headlight bulb holder cover issecurely fitted over the bulb holder and seatedproperly.9. Adjust the headlight beam

Page 63

8-6283. Remove the defective bulb by pushing it inand turning it counterclockwise.4. Insert a new bulb into the bulb holder, push itin, and then turn

Page 64 - EWB00910

8-638EBU25700Installing a wheel 1. Install the wheel and the nuts.NOTE:● The arrow mark on the tire must point towardthe rotating direction of the w

Page 65 - EWB00920

8-648EBU25730Troubleshooting Although Yamaha ATVs receive a thorough in-spection before shipment from the factory, troublemay occur during operation.

Page 66 - EWB00940

8-658EBU27680Troubleshooting charts Starting problems or poor engine performance1. Fuel2. Compression3. Ignition4. BatteryU5C010E0.book Page 65 Thur

Page 67 - EWB00960

8-668Engine overheatingWARNINGEWB02270NOTE:If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the

Page 68 - 1. Adjusting screw

2-42U5C010E0.book Page 4 Thursday, April 5, 2007 8:59 AM

Page 69 - EWB00970

9-19EBU25860CLEANING AND STORAGEEBU25870Cleaning Frequent, thorough cleaning of your ATV will notonly enhance its appearance but will improve itsgener

Page 70 - EWB00990

9-29WARNINGEWB02300EBU27260Storage Short-termAlways store your ATV in a cool, dry place and, ifnecessary, protect it against dust with a porouscover.C

Page 71 - EWB01000

9-39c. Install the spark plug cap onto the sparkplug, and then place the spark plug on thecylinder head so that the electrodes aregrounded. (This will

Page 72 - EWB01020

10-110EBU25960SPECIFICATIONS Dimensions:Overall length:2065 mm (81.3 in)Overall width:1180 mm (46.5 in)Overall height:1240 mm (48.8 in)Seat height:905

Page 73 - EWB01030

10-210With oil filter cartridge replacement:2.10 L (2.22 US qt) (1.85 Imp.qt)Final gear oil:Type:SAE80 API GL-4 Hypoid gear oilQuantity:0.20 L (0.21 U

Page 74 - EWB01050

10-310Caster angle:5.0 °Trail:26.0 mm (1.02 in)Front tire:Type:TubelessSize:AT25 x 8-12Manufacturer/model:DUNLOP/KT421Rear tire:Type:TubelessSize:AT25

Page 75

10-410Front suspension:Type:Double wishboneSpring/shock absorber type:Coil spring/oil damperWheel travel:180 mm (7.1 in)Rear suspension:Type:Double wi

Page 76 - EWB01060

10-510Ignition fuse:10.0 AAuxiliary DC jack fuse:15.0 AFour-wheel-drive motor fuse:10.0 ARadiator fan fuse:15.0 AU5C010E0.book Page 5 Thursday, Apri

Page 77 - ECB00250

11-111EBU25981CONSUMER INFORMATIONEBU26011Identification numbers Record the key identification number, vehicle iden-tification number and model label

Page 78 - EWB01310

11-211NOTE:The vehicle identification number is used to identifyyour ATV.EBU26050Model label The model label is affixed at the location in the il-lust

Page 79

3-13EBU17680DESCRIPTION EBU17690Left viewEBU17700Right view1. Radiator cap2. Battery3. Fuses4. Air filter case5. Spark arrester6. Engine oil dipstick7

Page 80 - EWB01180

11-311EBU26060Noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The

Page 81

11-411EBU26080Maintenance record Copies of work orders and/or receipts for parts you purchase and install will be required to document main-tenance do

Page 82 - EWB01190

11-511EBU26501YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha ATVs purchased fr

Page 83 - EWB01351

11-611WARRANTY QUESTIONS AND ANSWERSQ. What costs are my responsibility during the warranty period?A. The customer’s responsibility includes all costs

Page 84 - EWB01130

11-711EBU26122YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S

Page 85

11-811We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll have strong factory-b

Page 86 - EWB01141

11-911EBU26132U5C010E0.book Page 9 Thursday, April 5, 2007 8:59 AM

Page 87

INDEXAAccessories and loading ... 6-6Accessories, auxiliary jack ...

Page 88 - EWB01150

KKey identification number ... 11-1LLabel locations ...

Page 89

Wheel hub bearings, checking ... 8-54Wheel, installing ... 8

Page 90

3-23EBU17712Controls and instrumentsNOTE:The ATV you have purchased may differ slightlyfrom the figures shown in this manual.1. Drive select lever2. R

Page 91

B6-yoko.fm Page 1 Wednesday, March 8, 2006 10:46 AM

Page 92 - EWB01170

B6-yoko.fm Page 1 Wednesday, March 8, 2006 10:46 AM

Page 93

PRINTED IN JAPAN2007.04-3.8×1 CR(E)PRINTED ON RECYCLED PAPERYAMAHA MOTOR CO., LTD.EBU26141LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND

Page 96 - EBU21742

4-14EBU17720INSTRUMENT AND CONTROL FUNCTIONSWARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU17760Main switc

Page 97 - EBU21864

EBU17091U5C010E0.book Page 1 Thursday, April 5, 2007 8:59 AM

Page 98

4-24EBU26692Indicator lights and warning lights EBU17830Reverse indicator light “” This indicator light comes on when the transmis-sion is in the reve

Page 99

4-34● Start the engine after making sure that thewarning light is out. Continuous use whilethe warning light is on may cause damage tothe engine.EBU27

Page 100 - ● Hydraulic brake service

4-44EBU18001On-Command differential gear lock indicator light “DIFF. LOCK” This indicator light and the On-Command differen-tial gear lock indicator i

Page 101 - EBU23090

4-54● a clock● an hour meter (which shows the total time thekey has been turned to “ON”)● a fuel meter● a self-diagnosis deviceOdometer and tripmeter

Page 102 - 1. Panel A

4-64NOTE:This fuel meter is equipped with a self-diagnosissystem. If the electrical circuit is defective, all thedisplay segments and fuel level warni

Page 103 - 1. Carrier bolt (top)

4-74EBU18061Handlebar switches EBU18080Engine stop switch “ / ” Set this switch to “” before starting the engine.The engine stop switch controls the i

Page 104 - 2. Quick fastener

4-84EBU18180Override switch “OVERRIDE” Top speed is normally limited when operating indifferential gear lock. If conditions require more en-gine power

Page 105

4-94EBU26633On-Command four-wheel-drive switch “2WD”/“4WD” This ATV is equipped with a switch to change fromtwo-wheel drive to four-wheel drive and vi

Page 106 - 2. Quick fastener screw

4-104WARNINGEWB00120 EBU18243On-Command differential gear lock switch “4WD”/“LOCK” This ATV is equipped with a switch allowing you tolock the differen

Page 107

4-114To lock the differential gear in four-wheel drive,make sure the On-Command four-wheel-driveswitch is pushed in to the “4WD” position.Stop the ATV

Page 108 - 1. Panel F

EBU17170INTRODUCTIONEBU17270Congratulations on your purchase of the Yamaha YFM7FGX. This ATV represents the result of many yearsof Yamaha experience i

Page 109 - To remove one of the panels

4-124WARNINGEWB00091WARNINGEWB00101NOTE:● When the switch is set to “LOCK”, the differentialgear lock indicator and indicator light will flashuntil th

Page 110 - 4. Projection

4-134● When the ATV is in four-wheel-drive differentialgear lock, the maximum traveling speed is limit-ed to 35 km/h (22 mi/h). However, if conditions

Page 111 - 1. Carrier bolt (lower)

4-144WARNINGEWB00200EBU18311Speed limiter Your ATV was delivered with an adjustable speedlimiter. The speed limiter keeps the throttle fromfully openi

Page 112 - 1. Panel I

4-154EBU18391Front brake lever The front brake lever is located on the right handle-bar. To apply the front brake, pull the brake levertoward the hand

Page 113 - Checking the spark plug

4-164EBU18611Drive select lever The drive select lever is used to shift your ATV intothe low-range, high-range, neutral, reverse andpark positions. Se

Page 114 - 1. Spark plug wrench

4-174To install the fuel tank capInstall the fuel tank cap by turning it clockwise untila click is heard, and then close the fuel tank capcover.EBU187

Page 115 - 1. Spark plug gap

4-184CAUTION:ECB00070Use only unleaded gasoline. The use of leadedgasoline will cause severe damage to internalengine parts, such as the valves and pi

Page 116 - 2. Minimum level mark

4-194EBU18880Seat To remove the seatPull the seat lock lever upward and pull up the seatat the rear.To install the seatInsert the projections on the f

Page 117 - 2. Oil filter wrench

4-204The rear storage compartment is located under theseat. (See page 4-19.) To access the storage com-partment, remove the storage compartment cover.

Page 118 - 1. O-ring 1. Torque wrench

4-214When storing any documents in the storage com-partments, be sure to wrap them in a plastic bag sothat they will not get wet. When washing the ATV

Page 119 - Final gear oil

EBU17330IMPORTANT MANUAL INFORMATIONEBU17341FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN-JURY OR DEATH.Particularl

Page 120 - 1. Final gear oil filler bolt

4-224EBU18960Front carrier ● Do not exceed the load limit of 45.0 kg (99 lb) forthe front carrier.● Do not exceed the maximum load of 220.0 kg(485 lb)

Page 121 - 1. Final gear oil drain bolt

4-234NOTE:A special wrench can be obtained at a Yamahadealer to make this adjustment.WARNINGEWB00350EBU19180Auxiliary DC jack The auxiliary DC jack is

Page 122 - Differential gear oil

4-2444. When the auxiliary DC jack is not being used,cover it with the cap.CAUTION:ECB00120● Do not use accessories requiring more thanthe above maxim

Page 123 - 1. Differential gear oil

5-15EBU19200PRE-OPERATION CHECKSEBU19212Pre-operation check list Before operating this ATV, be sure to check the items listed in the following table.W

Page 124 - Coolant

5-25Engine oil• Check oil level in engine, and add recommended oil to specified lev-el if necessary.• Check ATV for oil leakage. Correct if necessary.

Page 125 - ECB00401

5-35Brake levers• Make sure that operation is smooth. Lubricate lever pivoting points if necessary.8-53Axle boots • Check for cracks or damage, and re

Page 126 - 1. Trough

5-45EBU19530Fuel Make sure that there is sufficient fuel in the tank.(See page 4-17.)WARNINGEWB00500EBU19560Engine oil Make sure that the engine oil i

Page 127

5-55EBU27501Front and rear brakes Brake levers and brake pedal● Check that there is no free play in the front andrear brake levers. If there is free p

Page 128 - 1. Water pump air bleed bolt

5-65WARNINGEWB00540EBU19761Throttle lever Check the operation of the throttle lever. It mustopen smoothly and spring back to the idle positionwhen rel

Page 129 - 2. Clamp screw

5-75EBU19820Measuring the tire pressure Use the low-pressure tire gauge.Rear:Manufacturer/model:DUNLOP/KT425Size:AT25 x 10-12Type:Tubeless● The tires

Page 130 - 1. Air filter case check hose

EBU17350IMPORTANT NOTICEEBU17360Welcome to the Yamaha world of motor sports!This ATV is designed and manufactured for OFF-ROAD use only. It is illegal

Page 131 - 2. Air filter case cover

5-85NOTE:The low-pressure tire gauge is included as stan-dard equipment. Make two measurements of thetire pressure and use the second reading. Dust or

Page 132 - 2. Air filter mesh

5-95EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-erly tightened.EBU19850Instruments, lights and switches Check that al

Page 133 - Cleaning the spark arrester

6-16EBU19870OPERATIONWARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU19890WARNINGEWB00610EBU28740Starting t

Page 134 - 3. Gasket

6-26CAUTION:ECB00900The coolant temperature warning light and en-gine trouble warning light should come on,then go off.If a warning light does not go

Page 135 - V-belt case drain plug

6-36EBU20430Operating the drive select lever and driving in reverse CAUTION:ECB00170Before shifting, stop the ATV, otherwise thetransmission may be da

Page 136 - 1. V-belt case drain plug

6-462. Apply the brake pedal.3. Shift from neutral to reverse or from reverse topark and vice versa by moving the drive selectlever along the shift gu

Page 137 - 1. Idle adjusting screw

6-56● For ATVs not equipped with an odometer orhour meter, follow the figures given in hours.There is never a more important period in the life ofyour

Page 138 - Valve clearance

6-661. Bring the ATV to a stop by applying thebrakes.2. Stop the engine.3. With the brake pedal applied, shift the driveselect lever to the park posit

Page 139 - 1. Wear indicator groove

6-76could make steering difficult, an accessory thatlimits your ability to move around on the seat, orone that limits your view.● Use extra caution wh

Page 140 - EBU24251

6-86the weight on the hitch. If you are carrying cargoand towing a trailer, include the tongue weight inthe maximum ATV load limit.● Load cargo on the

Page 141 - Changing the brake fluid

WARNINGEWB00010Indicates a potential hazard that could resultin serious injury or death.EBU17420TABLE OF CONTENTSSAFETY INFORMATION ...

Page 142 - EBU27520

7-17EBU21131RIDING YOUR ATV U5C010E0.book Page 1 Thursday, April 5, 2007 8:59 AM

Page 143

7-27WARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.EBU27391GETTING TO KNOW YOUR ATVThis ATV is mainly for uti

Page 144 - Axle boots

7-37RIDE WITH CARE AND GOOD JUDGEMENTGet training if you are inexperienced.Beginners should get training from a certified in-structor.Become familiar

Page 145 - 1. Rear axle boot (each side)

7-47WHAT CAN HAPPENUse by children of ATVs that are not recom-mended for their age can lead to severe inju-ry or death of the child.HOW TO AVOID THE H

Page 146 - EBU24951

7-57This ATV is designed to carry operator and car-go only – passengers prohibited.WARNINGEWB00910POTENTIAL HAZARDCarrying a passenger on this ATV.WHA

Page 147 - 1. Grease nipple

7-67ApparelWARNINGEWB00920POTENTIAL HAZARDOperating this ATV without wearing an ap-proved motorcycle helmet, eye protectionand protective clothing.WHA

Page 148 - Battery

7-77Do not operate after consuming alcohol ordrugs.The operator’s performance capability is reducedby the influence of alcohol or drugs.WARNINGEWB0093

Page 149 - 2. Negative battery terminal

7-87WARNINGEWB00950WARNINGEWB00010Indicates a potential hazard that could result inserious injury or death.Do not operate at speeds too fast for your

Page 150 - Replacing a fuse

7-97Speed limiterFor riders less experienced with this model, thethrottle lever housing is equipped with a speed lim-iter. The speed limiter keeps the

Page 151 - Replacing a headlight bulb

7-107WARNINGEWB00970POTENTIAL HAZARDOverloading this ATV or carrying or towingcargo improperly.WHAT CAN HAPPENCould cause changes in ATV handling whic

Page 152 - 1. Headlight coupler

Instruments, lights and switches ... 5-9OPERATION ... 6-1Starting the engine ...

Page 153 - 2. Headlight bulb

7-117During operationAlways keep your feet on the footboards during op-eration, otherwise they may contact the rearwheels.WARNINGEWB00980Avoid wheelie

Page 154 - Adjusting a headlight beam

7-127ModificationsWARNINGEWB01000POTENTIAL HAZARDOperating this ATV with improper modifica-tions.WHAT CAN HAPPENImproper installation of accessories o

Page 155 - Removing a wheel

7-137Exhaust systemThe exhaust system on the ATV is very hot duringand following operation. To prevent burns, avoidtouching the exhaust system. Park t

Page 156 - Installing a wheel

7-147Do not ride on any public road, street, or highway.Riding on public roads can result in collisions withother vehicles.WARNINGEWB01030HOW TO AVOID

Page 157 - Troubleshooting

7-157Know the terrain where you ride. Ride cautiously inunfamiliar areas. Stay alert for holes, rocks, orroots in the terrain, and other hidden hazard

Page 158 - Troubleshooting charts

7-167HOW TO AVOID THE HAZARDDo not operate on excessively rough, slip-pery or loose terrain until you have learnedand practiced the skills necessary t

Page 159 - EWB02270

7-177When riding in an area where you might not easilybe seen, such as desert terrain, mount a cautionflag on the ATV. DO NOT use the flag pole bracke

Page 160 - CLEANING AND STORAGE

7-187surfaces: the ATV is designed for off-road useonly, and handling maneuvers are more difficult toperform on pavement.Shift to the park position an

Page 161 - Storage

7-197TURNING YOUR ATVTo achieve maximum traction while riding off-roadin 2WD or 4WD, the two rear wheels turn togetherat the same speed. Furthermore,

Page 162

7-207This procedure should be practiced at slow speedmany times in a large off-road area with no obsta-cles. If an incorrect technique is used, your A

Page 163 - SPECIFICATIONS

Changing the brake fluid ... 8-48Checking the front and rear brake lever free play ... 8-48Adjusting the

Page 164

7-217CLIMBING UPHILLUse proper riding techniques to avoid ATV over-turns on hills. Be sure that you can maneuver yourATV well on flat ground before at

Page 165

7-227U5C010E0.book Page 22 Thursday, April 5, 2007 8:59 AM

Page 166

7-237If you are climbing a hill and you find that you havenot properly judged your ability to make it to thetop, you should turn the ATV around while

Page 167

7-247If you start to roll backwards, DO NOT apply eitherbrake abruptly. If you are in 2WD, apply only thefront brake. If you are in 4WD or 4WD-LOCK, b

Page 168 - CONSUMER INFORMATION

7-257RIDING DOWNHILLWhen riding your ATV downhill, shift your weightas far to the rear and uphill side of the ATV as pos-sible. Move back on the seat

Page 169 - 1. Model label

7-267U5C010E0.book Page 26 Thursday, April 5, 2007 8:59 AM

Page 170 - Noise regulation

7-277CROSSING A SLOPETraversing a sloping surface on your ATV requiresyou to properly position your weight to maintainproper balance. Be sure that you

Page 171 - Maintenance record

7-287U5C010E0.book Page 28 Thursday, April 5, 2007 8:59 AM

Page 172 - EBU26501

7-297CROSSING THROUGH SHALLOW WATERThe ATV can be used to cross slow moving, shal-low water of up to a maximum of 35 cm (14 in) indepth. Before enteri

Page 173

7-307CAUTION:ECB00840After riding your ATV in water, be sure to drainthe trapped water by removing the check hos-es at the bottom of the air filter ca

Page 174 - EBU26122

1-11EBU17430SAFETY INFORMATIONEBU27230AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-cluding

Page 175

7-317RIDING OVER ROUGH TERRAINRiding over rough terrain should be done with cau-tion. Look out for obstacles which could causedamage to the ATV or cou

Page 176 - EBU26132

7-327SLIDING AND SKIDDINGCare should be used when riding on loose or slip-pery surfaces since the ATV may slide. If unex-pected and uncorrected, slidi

Page 177

7-337If the rear wheels of your ATV start to slide side-ways, control can usually be regained (if there isroom to do so) by steering in the direction

Page 178

7-347WHAT TO DO...● If your ATV doesn’t turn when you want it to:Bring the ATV to a stop and practice the turningmaneuvers again. Be sure you are putt

Page 179

8-18EBU21647PERIODIC MAINTENANCE AND MINOR REPAIREBU21660Safety is an obligation of the owner. Periodic in-spection, adjustment and lubrication will k

Page 180

8-28The service information included in this manualand the tools provided in the owner’s tool kit are in-tended to assist you in the performance of pr

Page 181

8-38EBU21742Periodic maintenance chart for the emission control system NOTE:● For ATVs not equipped with an odometer or an hour meter, follow the mont

Page 182 - PRINTED ON RECYCLED PAPER

8-48EBU21864General maintenance and lubrication chart NO. ITEMCHECK OR MAINTENANCE JOBINITIAL EVERYWhichev-er comes firstmonth136612km (mi)320 (200)13

Page 183

8-588 * Wheel hub bearings• Check for looseness or damage, and replace if necessary.√ √√√9 * V-belt• Check for wear, cracks or other damage, and re-pl

Page 184

8-6820 Differential gear oil• Change.• Check ATV for oil leakage, and correct if neces-sary.√√21 Final gear oil• Change.• Check ATV for oil leakage, a

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