Yamaha YZ85(W) Service Manual Page 174
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- Table of contents
- TROUBLESHOOTING
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ENG
5-21
EAS00280
CHECKING THE FRICTION PLATES
The following procedure applies to all of the
friction plates.
1. Check:
• friction plate
Damage / wear → Replace the friction
plates as a set.
2. Measure:
• friction plate thickness
Out of specification → Replace the friction
plates as a set.
N
O
TE:N
O
TE:
Measure the friction plate at four places.
EAS00281
CHECKING THE CLUTCH PLATES
The following procedure applies to all of the
clutch plates.
1. Check:
• clutch plate
Damage → Replace the clutch plates as a
set.
2. Measure:
• clutch plate warpage
(with a surface plate and thickness gauge
)
Out of specification → Replace the clutch
plates as a set.
Friction plate thickness
2.9 ~ 3.1 mm (0.114 ~ 0.112 in)
<Limit>: 2.7 mm (0.106 in)
Clutch plate warpage limit
0.1 mm (0.004 in)
CLUTCH
- YZ85LW(W) 1
- EAS00000 2
- IMPORTANT MANUAL INFORMATION 3
- HOW TO USE THIS MANUAL 4
- EAS00008 5
- TABLE OF CONTENTS 6
- CHAPTER 1 7
- GENERAL INFORMATION 7
- CAUTION: 10
- IMPORTANT INFORMATION 10
- FUEL AND ENGINE MIXING OIL 11
- CHECKING THE CONNECTIONS 12
- SPECIAL TOOLS 13
- CHAPTER 2 16
- SPECIFICATIONS 16
- ENGINE SPECIFICATIONS 18
- CHASSIS SPECIFICATIONS 23
- ELECTRICAL SPECIFICATIONS 27
- CONVERSION TABLE 28
- GENERAL TIGHTENING TORQUE 28
- TIGHTENING TORQUES 29
- EAS00031 32
- EAS00032 32
- CABLE ROUTING 33
- CHAPTER 3 38
- INTRODUCTION 39
- PERIODIC MAINTENANCE 40
- AND LUBRICATION INTERVALS 40
- EAS00042 41
- Order Job / Part Q’ty Remarks 42
- 14 Number plate 1 42
- EAS00054 43
- EAS00058 44
- CHECKING THE SPARK PLUG 45
- CHECKING THE IGNITION TIMING 46
- CHANGING THE TRANSMISSION OIL 47
- EAS00081 48
- EAS00090 48
- 2 Nm (0.2 m•kg, 1.4 ft•lb) 50
- CHECKING THE EXHAUST SYSTEM 51
- CHECKING THE COOLANT LEVEL 52
- CHANGING THE COOLANT 53
- CHANGING THE COOLANT / 55
- ADJUSTING THE FRONT BRAKE 55
- ADJUSTING THE REAR BRAKE 56
- almost touch the 58
- Front brake 58
- Rear brake 58
- EAS00135 59
- EAS00143 62
- EAS00147 62
- CHECKING THE FRONT FORK 63
- CHECKING THE FRONT FORK / 64
- ADJUSTING THE FRONT FORK LEGS 64
- CHECKING THE TIRES 68
- 3 Nm (0.3 m•kg, 2.2 ft•lb) 70
- CHAPTER 4 71
- FRONT WHEEL AND BRAKE DISC 73
- REAR WHEEL AND BRAKE DISC 80
- FRONT AND REAR BRAKES 100
- FRONT FORK 114
- HANDLEBAR 127
- STEERING HEAD 133
- REAR SHOCK ABSORBER ASSEMBLY 137
- SWINGARM AND DRIVE CHAIN 142
- CHAPTER 5 152
- 60 Nm (6.0 m•kg, 43 ft•lb) 154
- 5 Nm (0.5 m•kg, 3.6 ft•lb) 154
- 12 Nm (1.2 m•kg, 8.7 ft•lb) 155
- 7 Nm (0.7 m•kg, 5.1 ft•lb) 156
- 63 Nm (6.3 m•kg, 46 ft•lb) 157
- 69 Nm (6.9 m•kg, 50 ft•lb) 159
- 20 Nm (2.0 m•kg, 14 ft•lb) 160
- 30 Nm (3.0 m•kg, 22 ft•lb) 160
- EAS00222 161
- EAS00229 161
- 28 Nm (2.8 m•kg, 20 ft•lb) 163
- 13 Nm (1.3 m•kg, 9.4 ft•lb) 163
- EAS00263 167
- EAS00267 169
- 70 Nm (7.0 m•kg, 51 ft•lb) 171
- 6 Nm (0.6 m•kg, 4.3 ft•lb) 171
- 10 Nm (1.0 m•kg, 7.2 ft•lb) 171
- EAS00276 173
- EAS00280 174
- EAS00281 174
- EAS00282 175
- EAS00284 175
- EAS00285 175
- EAS00286 175
- EAS00288 176
- EAS00298 176
- KICK STARTER AND SHIFT SHAFT 179
- CDI MAGNETO 189
- CRANKCASE AND CRANKSHAFT 193
- TRANSMISSION 199
- CHAPTER 6 207
- COOLING SYSTEM 207
- RADIATOR 209
- WATER PUMP 211
- CHAPTER 7 214
- CARBURETOR 214
- CARBURETOR AND REED VALVE 216
- CHAPTER 8 224
- ELECTRICAL SYSTEM 224
- CHECKING SWITCH CONTINUITY 226
- IGNITION SYSTEM 227
- CHAPTER 9 231
- Full-closed 233
- 1 / 2 3 / 4 Full-open 233
- Diameter of straight portion 236
- Clip position 236
- ENGINE / CHASSIS 238
- CHAPTER 10 248
- TROUBLESHOOTING 248
- INCORRECT ENGINE IDLING SPEED 250
- FAULTY GEAR SHIFTING 250
- FAULTY CLUTCH 251
- OVERHEATING 251
- POOR BRAKING PERFORMANCE 252
- FAULTY FRONT FORK LEGS 252
- UNSTABLE HANDLING 252
- YAMAHA MOTOR CO., LTD 253
- YZ85W1 / YZ85(W) / YZ85LW(W) 254
- 2007 WIRING DIAGRAM 254
- YZ85W1/YZ85(W)/YZ85LW(W) 255
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