Yamaha FJR1300AT(C) Owner's Manual

PRINTED IN JAPAN2004.05-2.1×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.5JW-28199-12LIT-11626-18-22FJR1300T(C)FJR1300AT(C)OWNER’S MANUAL

SAFETY INFORMATION1-21wide on a turn due to EXCESSIVESPEED or undercornering (insuffi-cient lean angle for the speed).• Always obey the speed limit an

PRINTED IN JAPAN2004.05-2.1×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.5JW-28199-12LIT-11626-18-22FJR1300T(C)FJR1300AT(C)OWNER’S MANUAL

SAFETY INFORMATION1-31LoadingThe total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit ofFJR1300 200 k

SAFETY INFORMATION1-41tor and may limit control ability,therefore, such accessories arenot recommended.● Use caution when adding electri-cal accessori

SAFETY INFORMATION1-51EAU10381Location of important labels Please read the following important labels carefully before operating this vehicle.U5JW12E0

SAFETY INFORMATION1-6112 California only433 Kg (7 lbs)3TB-24877-A0LOAD LIMITU5JW12E0.book Page 6 Wednesday, April 28, 2004 10:24 AM

SAFETY INFORMATION1-7157689CAUTIONCleaning with alkaline oracid cleaner, gasoline orsolvent will damagewindshield.Use neutral detergent.5JW-

DESCRIPTION2-12EAU10410Left view1. Fuse box (page 6-31)2. Accessory box (page 3-12)3. Front fork spring preload adjusting bolt (page 3-13)4. Front for

DESCRIPTION2-22EAU10420Right view1. Passenger footrest2. Coolant reservoir (page 6-15)3. Battery (page 6-30)4. Windshield5. Main fuse and electronic f

DESCRIPTION2-32EAU10430Controls and instruments1. Clutch lever (page 3-7)2. Left handlebar switch (page 3-5)3. Tachometer (page 3-3)4. Speedometer (pa

INSTRUMENT AND CONTROL FUNCTIONS3-13EAU10460Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting systems, and isu

EAU10041U5JW12E0.book Page 1 Wednesday, April 28, 2004 10:24 AM

INSTRUMENT AND CONTROL FUNCTIONS3-23EAU11001Indicator and warning lights EAU11030Turn signal indicator lights “” and “” The corresponding indicator li

INSTRUMENT AND CONTROL FUNCTIONS3-33the wheels to lock during emergen-cy braking. If the warning lightcomes on or flashes while riding,have a Yamaha d

INSTRUMENT AND CONTROL FUNCTIONS3-43EAU12250Multi-function display The multi-function display is equippedwith the following:● a fuel gauge● a coolant

INSTRUMENT AND CONTROL FUNCTIONS3-53Clock modeTo set the clock:1. Push the “SELECT” button and“RESET” button together for atleast two seconds.2. When

INSTRUMENT AND CONTROL FUNCTIONS3-63NOTE:When the engine is turned off, the wind-shield will automatically return to thelowest position.EAU12500Horn s

INSTRUMENT AND CONTROL FUNCTIONS3-73EAU12830Clutch lever The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the lever

INSTRUMENT AND CONTROL FUNCTIONS3-83EAU12930Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the lever

INSTRUMENT AND CONTROL FUNCTIONS3-93● This ABS has a test mode whichallows the owner to experience thepulsating at the brake lever orbrake pedal when

INSTRUMENT AND CONTROL FUNCTIONS3-103EAU13210Fuel Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tu

INSTRUMENT AND CONTROL FUNCTIONS3-113EAU13430Catalytic converter This model is equipped with a catalyticconverter in the exhaust chamber.WARNINGEWA108

INTRODUCTIONEAU10080Congratulations on your purchase of the Yamaha FJR1300T(C)/FJR1300AT(C). This model is the result of Yamaha’s vastexperience in th

INSTRUMENT AND CONTROL FUNCTIONS3-1232. Install the rider seat.NOTE:Make sure that the seats are properlysecured before riding.EAU14461Storage compart

INSTRUMENT AND CONTROL FUNCTIONS3-133WARNINGEWA11421● Do not exceed the load limit of0.3 kg (0.66 lb) for the accessorybox.● Do not exceed the maximum

INSTRUMENT AND CONTROL FUNCTIONS3-143Rebound damping forceTo increase the rebound damping forceand thereby harden the rebound damp-ing, turn the adjus

INSTRUMENT AND CONTROL FUNCTIONS3-153EAU14911Adjusting the shock absorber assembly This shock absorber assembly isequipped with a spring preload adjus

INSTRUMENT AND CONTROL FUNCTIONS3-163● Do not deform or damage thegas cylinder in any way, as thiswill result in poor damping per-formance.● Always ha

INSTRUMENT AND CONTROL FUNCTIONS3-173below and have a Yamaha dealer re-pair it if it does not function proper-ly.EAU15321Ignition circuit cut-off syst

INSTRUMENT AND CONTROL FUNCTIONS3-183With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turned on.3. Tu

PRE-OPERATION CHECKS4-14EAU15591The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpe

PRE-OPERATION CHECKS4-24EAU15602Pre-operation check list ITEM CHECKS PAGEFuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line f

PRE-OPERATION CHECKS4-34Throttle grip• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free

IMPORTANT MANUAL INFORMATIONEAU10130Particularly important information is distinguished in this manual by the following notations:NOTE:● This manual s

OPERATION AND IMPORTANT RIDING POINTS5-15EAU15950WARNINGEWA10270● Become thoroughly familiarwith all operating controls andtheir functions before ridi

OPERATION AND IMPORTANT RIDING POINTS5-25CAUTION:ECA11130For maximum engine life, alwayswarm the engine up before startingoff. Never accelerate hard w

OPERATION AND IMPORTANT RIDING POINTS5-354. At the recommended shift pointsshown in the following table, closethe throttle, and at the same time,quick

OPERATION AND IMPORTANT RIDING POINTS5-45CAUTION:ECA10331After 1000 km (600 mi) of operation,the engine oil and final gear oil mustbe changed, and the

PERIODIC MAINTENANCE AND MINOR REPAIR6-16EAU17231Safety is an obligation of the owner. Pe-riodic inspection, adjustment and lubri-cation will keep you

PERIODIC MAINTENANCE AND MINOR REPAIR6-26WARNINGEWA10340Modifications not approved byYamaha may cause loss of perfor-mance, excessive emissions, andre

PERIODIC MAINTENANCE AND MINOR REPAIR6-36EAU17600Periodic maintenance chart for the emission control system * Since these items require special tools,

PERIODIC MAINTENANCE AND MINOR REPAIR6-46EAU32182General maintenance and lubrication chart No. ITEM ROUTINEINITIAL ODOMETER READINGS600 mi (1000 km) o

PERIODIC MAINTENANCE AND MINOR REPAIR6-569 *Swingarm pivot bearings• Check bearing assemblies for looseness.• Moderately repack with lithium-soap-base

PERIODIC MAINTENANCE AND MINOR REPAIR6-66* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the servic

IMPORTANT MANUAL INFORMATIONAND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONSAND CAREFUL MAINTENANCE, ALONG WI

PERIODIC MAINTENANCE AND MINOR REPAIR6-76NOTE:From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km)

PERIODIC MAINTENANCE AND MINOR REPAIR6-86EAU18771Removing and installing panels The panels shown need to be removedto perform some of the maintenancej

PERIODIC MAINTENANCE AND MINOR REPAIR6-96To install the panel1. Place the panel in the original posi-tion, and then tighten the quick fas-tener and in

PERIODIC MAINTENANCE AND MINOR REPAIR6-106EAU19641Checking the spark plugs The spark plugs are important enginecomponents, which should be checkedperi

PERIODIC MAINTENANCE AND MINOR REPAIR6-116EAU19681Canister (for California only) This model is equipped with a canisterto prevent the discharging of f

PERIODIC MAINTENANCE AND MINOR REPAIR6-126NOTE:The engine oil should be between theminimum and maximum level marks.4. If the engine oil is below the m

PERIODIC MAINTENANCE AND MINOR REPAIR6-136NOTE:Make sure that the O-ring is properlyseated.6. Install the new oil filter cartridge,and then tighten it

PERIODIC MAINTENANCE AND MINOR REPAIR6-146CAUTION:ECA10400If the oil level warning light flickersor remains on, immediately turn theengine off and hav

PERIODIC MAINTENANCE AND MINOR REPAIR6-156To change the final gear oil1. Place an oil pan under the finalgear case to collect the used oil.2. Remove t

PERIODIC MAINTENANCE AND MINOR REPAIR6-166NOTE:The coolant should be between theminimum and maximum level marks.3. If the coolant is at or below themi

IMPORTANT MANUAL INFORMATIONEAU10192FJR1300T(C)/FJR1300AT(C)OWNER’S MANUAL©2004 by Yamaha Motor Corporation, U.S.A.1st edition, April 2004All rights r

PERIODIC MAINTENANCE AND MINOR REPAIR6-176EAU33030Changing the coolantWARNINGEWA10380Never attempt to remove the radiatorcap when the engine is hot.Th

PERIODIC MAINTENANCE AND MINOR REPAIR6-186out with compressed air as shown.If the air filter element is damaged,replace it.6. Insert the air filter el

PERIODIC MAINTENANCE AND MINOR REPAIR6-196EAU21400Adjusting the valve clearance The valve clearance changes with use,resulting in improper air-fuel mi

PERIODIC MAINTENANCE AND MINOR REPAIR6-206WARNINGEWA10510Proper loading of your vehicle is im-portant for several characteristics ofyour vehicle, such

PERIODIC MAINTENANCE AND MINOR REPAIR6-216This motorcycle is equipped with castwheels and tubeless tires with valves.WARNINGEWA10480● The front and re

PERIODIC MAINTENANCE AND MINOR REPAIR6-226EAU21960Cast wheels To maximize the performance, durabil-ity, and safe operation of your vehicle,note the fo

PERIODIC MAINTENANCE AND MINOR REPAIR6-236EAU22071Clutch lever free play Since this model is equipped with a hy-draulic clutch, adjusting the clutch l

PERIODIC MAINTENANCE AND MINOR REPAIR6-246indicator groove has almost disap-peared, have a Yamaha dealer replacethe brake pads as a set.EAU22500Rear b

PERIODIC MAINTENANCE AND MINOR REPAIR6-256● When checking the fluid level,make sure that the top of the brakeor clutch fluid reservoir is level.● Use

PERIODIC MAINTENANCE AND MINOR REPAIR6-266EAU23090Checking and lubricating the cables The operation of all control cables andthe condition of the cabl

TABLE OF CONTENTSSAFETY INFORMATION ...1-1Location of important labels ...1-5DESCRIPTION ...2

PERIODIC MAINTENANCE AND MINOR REPAIR6-276EAU23140Checking and lubricating the brake and clutch levers Brake leverClutch leverThe operation of the bra

PERIODIC MAINTENANCE AND MINOR REPAIR6-286EAU23210Checking and lubricating the centerstand and sidestand The operation of the centerstand andsidestand

PERIODIC MAINTENANCE AND MINOR REPAIR6-296CAUTION:ECA10590If any damage is found or the frontfork does not operate smoothly,have a Yamaha dealer check

PERIODIC MAINTENANCE AND MINOR REPAIR6-306EAU23290Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specif

PERIODIC MAINTENANCE AND MINOR REPAIR6-316● KEEP THIS AND ALL BATTER-IES OUT OF THE REACH OFCHILDREN.To store the battery1. If the vehicle will not be

PERIODIC MAINTENANCE AND MINOR REPAIR6-326If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn offthe electrical circuit in que

PERIODIC MAINTENANCE AND MINOR REPAIR6-336CAUTION:ECA10640Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive da

PERIODIC MAINTENANCE AND MINOR REPAIR6-346● Headlight bulbDo not touch the glass part ofthe headlight bulb to keep it freefrom oil, otherwise the tran

PERIODIC MAINTENANCE AND MINOR REPAIR6-356EAU25870Troubleshooting Although Yamaha motorcycles receivea thorough inspection before shipmentfrom the fac

PERIODIC MAINTENANCE AND MINOR REPAIR6-366EAU25911Troubleshooting charts Starting problems or poor engine performanceWARNINGEWA10840Keep away open fla

TABLE OF CONTENTSReplacing the fuses ...6-31Replacing a headlight bulb ...6-33Replacing a rear turn signal light bulb or

PERIODIC MAINTENANCE AND MINOR REPAIR6-376Engine overheatingWARNINGEWA10400● Do not remove the radiator cap when the engine and radiator are hot. Scal

MOTORCYCLE CARE AND STORAGE7-17EAU26060Care While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it more

MOTORCYCLE CARE AND STORAGE7-27After normal useRemove dirt with warm water, a milddetergent, and a soft, clean sponge,and then rinse thoroughly with c

MOTORCYCLE CARE AND STORAGE7-37● Avoid using abrasive polishingcompounds as they will wearaway the paint.NOTE:Consult a Yamaha dealer for advice onwha

MOTORCYCLE CARE AND STORAGE7-474. Lubricate all control cables and thepivoting points of all levers andpedals as well as of the side-stand/centerstand

SPECIFICATIONS8-18Dimensions:Overall length:2195 mm (86.4 in)Overall width:760 mm (29.9 in)Overall height:1435 mm (56.5 in)Seat height:805 mm (31.7 in

SPECIFICATIONS8-283rd:31/23 (1.348)4th:28/26 (1.077)5th:26/28 (0.929)Chassis:Frame type:DiamondCaster angle:26.00 °Trail:109.0 mm (4.29 in)Front tire:

SPECIFICATIONS8-38Wheel travel:125.0 mm (4.92 in)Electrical system:Ignition system:Transistorized coil ignition (digital)Charging system:A.C. magnetoB

CONSUMER INFORMATION9-19EAU26351Identification numbers Record the key identification number,vehicle identification number and mod-el label information

CONSUMER INFORMATION9-29EAU26470Model label The model label is affixed to the frameunder the rider seat. (See page 3-11.)Record the information on thi

1-11SAFETY INFORMATIONEAU10250MOTORCYCLES ARE SINGLETRACK VEHICLES. THEIR SAFEUSE AND OPERATION ARE DEPEN-DENT UPON THE USE OF PROPERRIDING TECHNIQUES

CONSUMER INFORMATION9-39EAU26550Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury

CONSUMER INFORMATION9-49EAU26560Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or

CONSUMER INFORMATION9-59EAU26631Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be

CONSUMER INFORMATION9-6936000 mi(55000 km) or54 months40000 mi(61000 km) or60 monthsMaintenanceintervalDate ofserviceMileageServicing dealername and a

CONSUMER INFORMATION9-79EAU26661YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5JW12E0.book Page 7 Wednesday, April

CONSUMER INFORMATION9-89U5JW12E0.book Page 8 Wednesday, April 28, 2004 10:24 AM

CONSUMER INFORMATION9-99EAU26750YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Exten

CONSUMER INFORMATION9-109We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll ha

INDEXAABS (for ABS models) ... 3-8ABS warning light (for ABS models) ... 3-2Accessories and replacement parts... 6-22A

INDEXTroubleshooting......... 6-35Troubleshooting charts ....... 6-36Turn signal indicator lights...