Yamaha 1100 Owner's Manual

PRINTED IN JAPAN2002.11-2.7×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.5KS-28199-10LIT-11626-16-46XVS1100AWR(C)XVS1100ATR(C)OWNER’S MANUAL

SAFETY INFORMATION11-24. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have beeninvolved in accidents do not

CONSUMER INFORMATION9-39EAU01051Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury

CONSUMER INFORMATION9-49EAU01053Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or

CONSUMER INFORMATION9-59EAU01874Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be

CONSUMER INFORMATION9-6928,000 mi(43,000 km) or42 months32,000 mi(49,000 km) or48 months36,000 mi(55,000 km) or54 months40,000 mi(61,000 km) or60 mont

CONSUMER INFORMATION9-79EAU02918YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5KS10.book Page 7 Tuesday, November

CONSUMER INFORMATION9-89U5KS10.book Page 8 Tuesday, November 5, 2002 11:05 AM

CONSUMER INFORMATION9-99EAU04965YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Exten

CONSUMER INFORMATION9-109We urge you to act now. You’ll get the excellent benefits of TRIP coverage right away, and you’ll rest easy knowing you’ll ha

INDEXAAccessories and replacement parts ...6-18Air filter element, cleaning...6-13BBattery ...

INDEXStarting a warm engine... 5-3Start switch... 3-4Steering, checking ...

SAFETY INFORMATION11-3Protective apparelThe majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safetyhelme

PRINTED IN JAPAN2002.11-2.7×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.5KS-28199-10LIT-11626-16-46XVS1100AWR(C)XVS1100ATR(C)OWNER’S MANUAL

SAFETY INFORMATION11-4LoadingThe total weight of the operator, passenger, accessories and cargo must not exceed the maximumload limit of 203 kg (448 l

SAFETY INFORMATION11-5a. Accessories fitted to the handlebar or the front fork area can create instability due to improperweight distribution or aerod

SAFETY INFORMATION11-6a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-destrians or children are not li

SAFETY INFORMATION11-7EAU02977Location of important labels Please read the following important labels carefully before operating this motorcycle.U5KS1

SAFETY INFORMATION11-811234 California onlyU5KS10.book Page 8 Tuesday, November 5, 2002 11:05 AM

DESCRIPTION2Left view ... 2-1Right view...

2-12EAU000262-DESCRIPTION Left view1. Shift pedal (page 3-5)2. Fuel cock (page 3-8)3. Shock absorber assembly spring preload adjusting ring (page 3-14

DESCRIPTION2-22Right view 9. Battery (page 6-28)10. Main fuse (page 6-30)11. Main switch/steering lock (page 3-1)12. Air filter element (page 6-14)13.

EAU03438

DESCRIPTION2-32Controls and instruments1. Clutch lever (page 3-4)2. Left handlebar switches (page 3-3)3. Starter (choke) lever (page 3-9)4. Speedomete

INSTRUMENT AND CONTROL FUNCTIONS3Main switch/steering lock ... 3-1Indicator and warnin

3-13EAU000273-INSTRUMENT AND CONTROL FUNCTIONSEAU00029Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting system

INSTRUMENT AND CONTROL FUNCTIONS3-23EAU03034Indicator and warning lights EAU04877Oil level warning light “” This warning light comes on when theengine

INSTRUMENT AND CONTROL FUNCTIONS3-33EAU03193Speedometer unit The speedometer unit is equipped witha digital odometer and a tripmeter. Thespeedometer s

INSTRUMENT AND CONTROL FUNCTIONS3-43EAU04218Turn signal switch “ / ” To signal a right-hand turn, push thisswitch to “”. To signal a left-handturn, pu

INSTRUMENT AND CONTROL FUNCTIONS3-53EAU01215Shift pedalThe shift pedal is located on the leftside of the engine and is used in com-bination with the c

INSTRUMENT AND CONTROL FUNCTIONS3-63EAU02917Fuel tank cap To remove the fuel tank capSlide the lock cover open, insert thekey into the lock, and then

INSTRUMENT AND CONTROL FUNCTIONS3-73EAU03753Fuel Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tub

INSTRUMENT AND CONTROL FUNCTIONS3-83EAU02969Fuel cock The fuel cock supplies fuel from thetank to the carburetors while also filter-ing it.The fuel co

EAU00002INTRODUCTIONCongratulations on your purchase of the Yamaha XVS1100AW(C)/XVS1100AT(C).This model is the result of Yamaha’s vast experience in t

INSTRUMENT AND CONTROL FUNCTIONS3-93EAU02973Starter (choke) lever “” Starting a cold engine requires a richerair-fuel mixture, which is supplied bythe

INSTRUMENT AND CONTROL FUNCTIONS3-103To install the passenger seatInsert the projection on the front of thepassenger seat into the holder asshown, pla

INSTRUMENT AND CONTROL FUNCTIONS3-113EAU00260Helmet holder To open the helmet holder, insert thekey into the lock, and then turn the keyas shown.To lo

INSTRUMENT AND CONTROL FUNCTIONS3-1232. Pull the storage compartment cov-er out as shown.To close the storage compartment1. Place the storage compartm

INSTRUMENT AND CONTROL FUNCTIONS3-133EAU03194Adjusting the shock absorber assembly The shock absorber assembly is locat-ed under the rider seat and is

INSTRUMENT AND CONTROL FUNCTIONS3-1434. Remove the mudguard by remov-ing each quick fastener.5. To increase the spring preloadand thereby harden the s

INSTRUMENT AND CONTROL FUNCTIONS3-153NOTE:_ To install a quick fastener, push the pinback so that it will protrude from thefastener head, and then ins

INSTRUMENT AND CONTROL FUNCTIONS3-163EAU00330Sidestand The sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your

INSTRUMENT AND CONTROL FUNCTIONS3-173CD-01EWith the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “”

PRE-OPERATION CHECKS4Pre-operation check list ... 4-1U5KS10.book Page 1 Tuesday, N

EAU00003IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:The Safety Alert Sym

4-14EAU011144-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unex

PRE-OPERATION CHECKS4-24Throttle grip• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free

PRE-OPERATION CHECKS4-34NOTE:_ Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a verys

OPERATION AND IMPORTANT RIDING POINTS5Starting and warming up a cold engine ... 5-1Starting a warm engine .

5-15EAU003725-OPERATION AND IMPORTANT RIDING POINTSEAU00373WARNING_ ●Become thoroughly familiarwith all operating controls andtheir functions before r

OPERATION AND IMPORTANT RIDING POINTS5-251. Turn the fuel cock lever to “ON”.2. Turn the key to “ON” and makesure that the engine stop switch isset to

OPERATION AND IMPORTANT RIDING POINTS5-356. After starting the engine, move thestarter (choke) back halfway.ECA00055CAUTION:_ For maximum engine life,

OPERATION AND IMPORTANT RIDING POINTS5-45EC000048CAUTION:_ ●Even with the transmission inthe neutral position, do notcoast for long periods of timewit

OPERATION AND IMPORTANT RIDING POINTS5-55EAU02974Recommended shift points The recommended shift points duringacceleration and deceleration areshown in

OPERATION AND IMPORTANT RIDING POINTS5-65EAU00457Parking When parking, stop the engine, re-move the key from the main switch,and then turn the fuel co

IMPORTANT MANUAL INFORMATIONEW000000WARNING_ PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGTIPS” BOOKLET CAREFULLY AND COMPLETELY BE

6PERIODIC MAINTENANCE AND MINOR REPAIRPeriodic maintenance ...6-1Owner’s tool kit ...

6-16EAU004626-PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790Safety is an obligation of the owner.Periodic inspection, adjustment and lu-brication will

PERIODIC MAINTENANCE AND MINOR REPAIR6-26NOTE:_ If you do not have the tools or experi-ence required for a particular job, havea Yamaha dealer perform

PERIODIC MAINTENANCE AND MINOR REPAIR6-36EAU00471Periodic maintenance chart for the emission control system * Since these items require special tools,

PERIODIC MAINTENANCE AND MINOR REPAIR6-46EAU00472General maintenance and lubrication chart No. ITEM REMARKSINITIAL ODOMETER READINGS600 mi(1,000 km)or

PERIODIC MAINTENANCE AND MINOR REPAIR6-56* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the servic

PERIODIC MAINTENANCE AND MINOR REPAIR6-66EAU03907NOTE:_ From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000

PERIODIC MAINTENANCE AND MINOR REPAIR6-76EAU01777Removing and installing the panel The panel shown above needs to beremoved to perform some of the mai

PERIODIC MAINTENANCE AND MINOR REPAIR6-86EAU01673Checking the spark plugs The spark plugs are important enginecomponents, which are easy to check.Sinc

PERIODIC MAINTENANCE AND MINOR REPAIR6-96To install a spark plug1. Measure the spark plug gap with awire thickness gauge and, if nec-essary, adjust th

IMPORTANT MANUAL INFORMATIONAFFIX DEALERLABEL HEREEAU04247XVS1100AWR(C)/XVS1100ATR(C)OWNER’S MANUAL©2002 by Yamaha Motor Corporation, U.S.A.1st editio

PERIODIC MAINTENANCE AND MINOR REPAIR6-106EAU04618Engine oil The engine oil level should be checkedbefore each ride. In addition, the oilmust be chang

PERIODIC MAINTENANCE AND MINOR REPAIR6-1164. Install the engine oil drain bolt, andthen tighten it to the specifiedtorque.5. Add the specified amount

PERIODIC MAINTENANCE AND MINOR REPAIR6-126EC000067CAUTION:_ If the oil level warning light flickersor remains on, immediately turn theengine off and h

PERIODIC MAINTENANCE AND MINOR REPAIR6-136NOTE:_ The oil level should be at the brim ofthe filler hole. _3. If the oil is below the brim of the fill-e

PERIODIC MAINTENANCE AND MINOR REPAIR6-1463. Lightly tap the air filter element toremove most of the dust and dirt,and then blow the remaining dirtout

PERIODIC MAINTENANCE AND MINOR REPAIR6-156EAU00635Adjusting the throttle cable free play The throttle cable free play shouldmeasure 4–6 mm (0.16–0.24

PERIODIC MAINTENANCE AND MINOR REPAIR6-166EW000083WARNING_ Proper loading of your motorcycleis important for several characteris-tics of your motorcyc

PERIODIC MAINTENANCE AND MINOR REPAIR6-176EW000078WARNING_ ●The front and rear tires shouldbe of the same make and de-sign, otherwise the handlingchar

PERIODIC MAINTENANCE AND MINOR REPAIR6-186EAU00691Accessories and replacement parts EW000098WARNING_ This motorcycle is not designed topull a trailer

PERIODIC MAINTENANCE AND MINOR REPAIR6-196EAU00692Adjusting the clutch lever free play The clutch lever free play should mea-sure 5–10 mm (0.2–0.4 in)

TABLE OF CONTENTS1 SAFETY INFORMATION12 DESCRIPTION23 INSTRUMENT AND CONTROL FUNCTIONS34 PRE-OPERATION CHECKS45 OPERATION AND IMPORTANT RIDING POINTS5

PERIODIC MAINTENANCE AND MINOR REPAIR6-2061. Loosen the locknut at the brakelever.2. To increase the brake lever freeplay, turn the adjusting bolt in

PERIODIC MAINTENANCE AND MINOR REPAIR6-216EAU01746Adjusting the brake pedal position The top of the brake pedal should bepositioned approximately 99 m

PERIODIC MAINTENANCE AND MINOR REPAIR6-226EAU01314Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the

PERIODIC MAINTENANCE AND MINOR REPAIR6-236EAU04856Checking the brake fluid level Insufficient brake fluid may allow air toenter the brake system, poss

PERIODIC MAINTENANCE AND MINOR REPAIR6-246EAU03976Changing the brake fluid Have a Yamaha dealer change thebrake fluid at the intervals specified inthe

PERIODIC MAINTENANCE AND MINOR REPAIR6-256EAU03370Checking and lubricating the brake and shift pedals The operation of the brake and shiftpedals shoul

PERIODIC MAINTENANCE AND MINOR REPAIR6-266EAU04282Lubricating the rear suspension The pivoting points of the rear suspen-sion must be lubricated at th

PERIODIC MAINTENANCE AND MINOR REPAIR6-276EAU00794Checking the steering Worn or loose steering bearings maycause danger. Therefore, the operationof th

PERIODIC MAINTENANCE AND MINOR REPAIR6-286EAU04242Battery The battery is located behind panel A.(See page 6-7 for panel removal andinstallation proced

PERIODIC MAINTENANCE AND MINOR REPAIR6-2964. After installation, make sure thatthe battery leads are properly con-nected to the battery terminals.EC00

SAFETY INFORMATION1Safe riding ... 1-1Protective apparel ...

PERIODIC MAINTENANCE AND MINOR REPAIR6-306If a fuse is blown, replace it as follows.NOTE:_ Include steps 1–3 and 9–10 only for themain fuse. _1. Remov

PERIODIC MAINTENANCE AND MINOR REPAIR6-3169. Place the ignitor unit panel in theoriginal position and install thequick fasteners.NOTE:_ To install a q

PERIODIC MAINTENANCE AND MINOR REPAIR6-326EC000105CAUTION:_ Do not touch the glass part of theheadlight bulb to keep it free fromoil, otherwise the tr

PERIODIC MAINTENANCE AND MINOR REPAIR6-336EAU00855Replacing a turn signal light bulb or the tail/brake light bulb 1. Remove the lens by removing thesc

PERIODIC MAINTENANCE AND MINOR REPAIR6-346To service the rear wheelRaise the rear wheel off the ground byusing a motorcycle stand or, if a motor-cycle

PERIODIC MAINTENANCE AND MINOR REPAIR6-356EAU01297Troubleshooting chart EW000125WARNING_ Keep away open flames and do not smoke while checking or work

MOTORCYCLE CARE AND STORAGE7Care ... 7-1Storage ...

7-17EAU034127-MOTORCYCLE CARE AND STORAGECare While the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it mor

MOTORCYCLE CARE AND STORAGE7-27●Do not use any harsh chemicalproducts on plastic parts. Besure to avoid using cloths orsponges which have been inconta

MOTORCYCLE CARE AND STORAGE7-37After cleaning1. Dry the motorcycle with a chamoisor an absorbing cloth.2. Use a chrome polish to shinechrome, aluminum

11-1EAU036331-SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION AREDEPENDENT UPON THE USE OF PROPER RIDING TECHNI

MOTORCYCLE CARE AND STORAGE7-47Storage Short-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a por

MOTORCYCLE CARE AND STORAGE7-577. Check and, if necessary, correctthe tire air pressure, and then liftthe motorcycle so that both of itswheels are off

SPECIFICATIONS8Specifications ... 8-1U5KS10.book Page 1 Tuesday, No

8-18EAU010388-SPECIFICATIONSSpecifications CS-01EModel XVS1100AW/XVS1100ATDimensionsOverall length 2,460 mm (96.9 in)Overall width 945 mm (37.2 in)Ove

SPECIFICATIONS8-28Final gear oilType Hypoid gear oil SAE 80 (API GL4) or multi-grade hypoid gear oil SAE 80W-90Quantity 0.2 L (0.18 Imp qt, 0.21 US qt

SPECIFICATIONS8-38Maximum load* 203 kg (448 lb)Tire air pressure (measured or cold tires)Up to 90 kg (198 lb)*Front 225 kPa (2.25 kgf/cm2, 33 psi)Rear

SPECIFICATIONS8-48Bulb voltage, wattage × quantityHeadlight 12 V, 60/55 W × 1Tail/brake light 12 V, 8/27 W × 1Front turn signal/position light 12 V, 2

CONSUMER INFORMATION9Identification numbers ... 9-1Key identification number ...

9-19EAU010399-CONSUMER INFORMATIONEAU02944Identification numbers Record the key identification number,vehicle identification number and mod-el label i

CONSUMER INFORMATION9-29EAU01804Model label The model label is affixed to the frameunder the rider seat. (See page 3-10for rider seat removal and inst