Yamaha TT-R230TC Specifications download pdf (Page 16)

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NOTE:

1. First tighten the ring nut approximately 43 Nm (4.3 m.kg, 31.7 ft.lb) by using the ring nut wrench and turn the steering right and left a few times; then

loosen the ring nut 1/4 turn.

2. Retighten the ring nut 6.5 Nm (0.65 m.kg, 4.8 ft.lb)

Part to be tightenedPart to be tightened

Part to be tightened Description Qty

Tightening torque

Nm m.kg ft.lb

Engine

Spark Plug - 1 17.5 1.75 12.9

Plug, drain - 1 43 4.3 31.7

Cover, Oil Element Bolts 2 10 1 7.2

Drain Screw, Oil Element Bolts 1 10 1 7.2

Spark Arrester Bolt 3 10 1 7.2

Muffler and Frame Bolt 2 40 4 29.5

Muffler and Exhaust Bolt 1 16 1.6 11.8

Exhaust Protector Bolt 3 7 0.7 5.1

Exhaust and Cylinder Head Bolt 2 10 1 7.2

Frame

Engine stay (front under) and frame Nut self-locking 2 4 6 4 . 6 33.9

Engine stay (front under) and engine Nut self-locking 2 4 6 4 . 6 33.9

Engine stay (font upper) and frame Bolt 2 37.5 3.75 27.7

Engine stay (front upper) and engine Nut self-locking 1 32.5 3.25 24

Engine (rear under) and frame Nut self-locking 1 46 4.6 33.9

Protector, Engine Bolt flange 3 54.5 5.45 40.2

Tensioner Chain - under Bolt with washer 1 7 0.7 5.1

Tensioner - rear Bolt, Flange 1 23 2,3 16.9

Connecting Rod and Frame Nut 1 52.5 5.25 38.7

Connecting Rod and Arm Relay Nut 1 52.5 5.25 38.7

Rear arm and Arm Relay Bolt 1 52 5.2 38.3

Chain guide and Rear Arm Bolt 2 7 0.7 5.1

Chain Protector and Rear Arm Bolt 2 7 0.7 5.1

Engine and Rear Arm Nut 1 80 8 59

Nipple, grease Nipple 2 4 0.4 2.9

Arm Relay and rear suspension Nut 1 34.5 3.45 25.5

Rear Suspension and Frame Nut 1 34.5 3.45 25.5

Under bracket and Handle Crown Nut 1 110 11 81.1

Hand Crown and Ring nut Nut 1 SEE NOTE

Handle under holder and handle crown Bolt, Flange 2 2 3 2 . 3 16.9

Handle Crown and Inner tube Bolt, Flange 2 2 0 2 14.7

Number plate Bolt, Flange 1 7 0 . 7 5 . 1

Bracket and Handle Crown Bolt, Flange 2 7 0 . 7 5 . 1

Hose brake clamp Bolt 2 7 0 . 7 5 . 1

Cable Guide (Upper) Bolt 2 2 0 2 14.7

Under bracket and Inner tube Bolt, Flange 2 2 0 2 14.7

Base Valve and outer tube Bolt 1 2 0 2 14.7

Front Wheel axle Nut 1 80 8 59

Pedal, brake (shaft) Axle 1 30 3 22.1

Shift pedal level Bolt 1 7 0.7 5.1

Sidestand Nut, self locker 1 43.5 4.35 32

Footrest Bolt, Flange 2 47.5 4.75 35

Hose brake Bolt 1 30 3 22.1

Bracket master cylinder Bolt 2 7 0.7 5.1

Bleed screw Screw 1 6 0.4 4.4

PIN PAD, Caliper Assy Pin 2 18 1.8 13.2

Front brake disc and Wheel hub Bolt, flange 6 13 1.3 9.5

Brake Caliper and front Fork Bolt, flange 2 40 4 29.5

Front Fender Bolt 4 7 0.7 5.1

Rear fender Bolt 4 7 0.7 5.1

Flap Guar Bolt 2 3 0.3 2.2

Rear Wheel NUT self locking 1 80 8 59

Sprocket Driven and Rear Wheel Bolt 6 34.5 3.45 25.5

Carburetor Joint Bolt 2 10 1 7.2

Air Cleaner Case Cap Screw, bind 4 25 2.5 18.4

Air Cleaner Case Bolt, with washer 3 7 0.7 5.1

Bracket seat Screw 1 7 0.7 5.1

Band, tank fitting Screw 1 7 0.7 5.1

Fuel cock assy Screw 2 7 0.7 5.1

Fuel tank and frame Bolt 2 97.5 9.75 71.9

Scoop, air Screw 2 7 0.7 5.1

Battery Box Bolt 2 7 0.7 5.1

Starter Relay Bolt, flange 2 7 0.7 5.1

Ignition Coil Bolt, flange 2 97.5 9.75 71.9

Rectifier and regulator Bolt, flange 1 7 0.7 5.1

Neutral switch - 1 20 2 14

TIGHTENING TORQUE

1 2 ... 11 12 13 14 15 16 17 18

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Yamaha TT-R230TC Specifications Page 16

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