Yamaha SR230 2004 Service Manual Page 288
- Page / 354
- Table of contents
- BOOKMARKS
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8-17
Step Procedure / Part Name Q’ty Service Points
STERN LIGHT Follow the “Step” order for removal.
1 Stern Light Assembly 1
2 Lens 1
3 Bulb 1 ML1004 obtain locally
4 Screw, Tapping 3
5 Socket Assembly 1
6Collar (Shim) 1 Position so that Stern Light angles towards stern.
Drawing F1C-U268B-00
BOW LIGHT
7 Screw, Tapping 1
8 Cover 1
9 Lens 1
10 Bulb 1 Festoon 12V 8W, obtain locally
11 Screw 3
12 Socket Assembly 1
DECK FITTINGS
13 Screw, #8 X 3/4” 24
14 Handle, Grip 6 Apply silicone sealer to mounting holes
15 Nut, 5/16-18 12 LT242,Torque 13 Nm (1.35m-kg. 9.5ft-lb)
16 Washer, Lock 5/16” 12
17 Washer, Flat 5/16” 12
18 Cleat 6 Silicone sealer in cleat mount holes.
19 Nut, 5/16-18 4 LT242, Torque 13Nm (1.35m-kg, 9.5 ft-lb)
20 Washer, Lock 5/16” 4
21 Washer, Flat 5/16” 4
22 Rail, Hand (Bow) 2
23 Nut, 5/16-18 4 LT242, Torque 13Nm (1.35m-kg, 9.5ft-lb)
24 Washer, Lock 5/16” 4
25 Washer, Flat 5/16” 6 Washers are placed on center 2 studs of the Grip Ass’y,
Ski Tow before installing on hull. The remaining 4 washers
are placed on all 4 studs after inserting thru holes in hull.
26 Grip Assembly, Ski Tow 1 Silicone sealer around base of studs.
27 Bolt, M8 x 35mm HH 4 LT242, Torque 17Nm (1.7 m-kg, 12 ft-lb)
28 Washer, M8 Flat 4
29 Ladder, Transom 1
30 Screw (w/ nut & washer) 1 Attaches Band to Ladder
31 Band 1
32 Screw, #8 x 5/8” PPH 1
33 Clamp 1
34 Clamp, Cable
(Tiewrap, 6”) 1
35 Tube (Speedometer) 1
36 Screw, #8 X 3/4” PPH 3
37 Speedometer Sensor 1 Silicone sealer on back side of speedo sensor and in
the 3 mounting holes in hull
38 Bow and Stern Eyes 3 Torque 15Nm (1.5m-kg, 11 ft-lb)
(w/ nuts and plates) Apply silicone sealer to mounting surfaces.
REMOVAL AND INSTALLATION CHART
HULL AND DECK x
8
HULL
DECK
- Service Manual 1
- HOW TO USE THIS MANUAL 3
- HOW TO READ DESCRIPTIONS 4
- CHAPTER 1 7
- IDENTIFICATION NUMBERS 8
- GENERAL INFORMATION x 8
- SAFETY WHILE WORKING 9
- GENERAL INFORMATIONx 10
- GENERAL INFORMATION 11
- CHAPTER 2 18
- SPECIFICATIONS 18
- 1.72 (5.67 ft) 19
- GENERAL SPECIFICATIONS 20
- MAINTENANCE SPECIFICATIONSx 21
- MAINTENANCE SPECIFICATIONS 22
- Port 17.3 Stbd. 16.3 24
- Marine Group 24 24
- Dual Purpose 675 CCA 24
- 100 (12/68.4) 24
- Main (At Battery) 26
- Starter (At each engine) 26
- CHAPTER 3 40
- PERIODIC SERVICE 42
- REMOTE CONTROL UNIT 43
- CAUTION: 52
- CHAPTER 4 66
- FUEL SYSTEM 66
- FUEL SYSTEM x 67
- 4.9 Nm (0.49 kgf-m) 71
- 7.9 Nm (0.8 kgf-m) 71
- “Fuel hose disconnection.” 91
- “Fuel hose connection.”) 91
- ENGINE UNIT 97
- POWER UNIT x 100
- POWER UNIT 101
- PIPE 3.” 106
- “THERMOSTAT.” 110
- “CAMSHAFTS.” 155
- “CRANKSHAFT.” 176
- “CRANKCASE.” 182
- PISTONS.” 195
- MANIFOLD.” 203
- CHAPTER 6 208
- JET PUMP UNIT 208
- EXPLODED DIAGRAM 209
- JET PUMP 210
- FILL GAPS WITH SILICONE 210
- JET PUMP x 211
- PUMP UNIT 211
- DEFLECTOR REMOVAL 212
- IMPELLER AND DRIVE SHAFT 213
- JET PUMP CLEAN-OUT PORTS 214
- CHAPTER 7 219
- ELECTRICAL SYSTEM 219
- ELECTRICAL SYSTEM x 221
- ELECTRICAL COMPONENTS 221
- High tension code 229
- SYSTEM.” 239
- FUEL CONTROL SYSTEM 247
- Signal Sender Harness Gauge 250
- Ground Black Blk/Wht Black 250
- Send White Pink Pink 250
- STARTING SYSTEM 251
- ELECTRIC BILGE PUMP 261
- MAIN COMPONENT LOCATION 263
- SWITCH LOCATION 264
- METER PANEL BACK VIEW 265
- SWITCH AND COMPONENT 267
- CHAPTER 8 270
- HULL AND DECK 270
- HULL AND DECK x 272
- ENGINE COMPARTMENT LAYOUT 272
- VENTILATION SYSTEM 273
- DISASSEMBLY 274
- COOLING SYSTEM 275
- COOLING SYSTEM AND 276
- STEERING SYSTEM 277
- REMOTE CONTROL SYSTEM 279
- ENGINE HATCH 281
- AND DISASSEMBLY 282
- HATCH FITTINGS/BOW COVER 283
- SEAT FITTINGS 285
- DRIVER’S BUCKET SEATS 286
- DECK FITTINGS 287
- DECK FITTINGS (Continued) 289
- FITTINGS 294
- HULL CONSTRUCTION 296
- AND CARE 296
- TROUBLE ANALYSIS x 297
- TROUBLE ANALYSIS 300
- (Fig. 38) 325
- (Fig. 52) 334
- (Fig. 59) 339
- (Fig. 62) 342
- (Fig. 65) 344
- Programs (Fig. 66) 345
- (Fig. 67) 345
- Display (Fig. 73) 349
- LIT-18616-02-52 354
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