Yamaha SR230 2004 Service Manual download pdf (Page 43)

1 Cable Wheel

2 Locknuts

3 Throttle Cable

REMOTE CONTROL UNIT

1. Check throttle:

●

Throttle lever at Wide-Open-Throttle

(W.O.T.) position.

Throttle cable wheel, clearance to stop

on carburetor incorrect

➔ Adjust.

●

Throttle lever at idle position.

Throttle cable wheel does not touch idle

screw

➔ Adjust.

No free play ➔ Adjust.

Throttle cable inspection and adjustment

2. Check shifting:

●

Reverse gate clearance with shift lever

in Neutral position.

Out of specification

➔ Adjust.

3-3

Throttle Cable Adjustment Steps:

a) Remove the four screws holding the

remote control unit cover. Remove the

four screws holding the remote control

unit to the deck. Lift the remote control

unit.

b) Check that throttle cable joints are set at

0.75 in (19mm) of thread engagement at

the control end. Adjust if necessary.

c) Adjust each throttle cable so that the

cable wheel has 0.001 in (0.025mm) to

0.079 in (2.0mm) clearance to the stop

when the levers are pushed to the Wide-

Open-Throttle (W.O.T.) position.

d) Check that the cable wheel hits the idle

screw when the throttle levers are pulled

back to the idle position and that there is

free play in the cable. If adjustment is

necessary, loosen the locknuts at the

carburetor end and turn the cable

adjuster. Tighten the locknuts.

Reverse Gate Clearance:

1.18 +

0.05 in (30 + 2mm)

NOZZLE

30+ 2MM

REVERSE GATE

PERIODIC INSPECTION AND ADJUSTMENT x

3

INSP

ADJ

Throttle Cable Joint Set Position

aa

: .67 in (17mm)

min. engagement .5 in (12.5mm)

aa

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