Yamaha VINO 125 Service Manual Page 283
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- Table of contents
- TROUBLESHOOTING
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ELEC
AUTO CHOKE SYSTEM
CIRCUIT DIAGRAM
AUTO CHOKE SYSTEM
R
B
Br
R
B
Br
L
Y
B
L
GY
B
Sb
LY
BW
Sb
LY
BW
B
BrW
Br
G
YB
BW
LW
BW
Br
BW
Br
BW
LW
Dg
Ch
L
B
L
B
Dg
B
Br
G
L
B
Br
G
L
B
G
B
G
B
Ch
B
Ch
B
Dg
B
Dg
B
Br
GY
B
B
Br
GY
Br
GY
B
B
YR
B
W
YR
W
YR
Or
B
Or
B
L
P
B
Ch
BrW
Dg
Ch
BrW
Dg
L
P
B
BB
B
YR
W
R
RW
GY
LW
Sb
BR
WR
GW
WL
GW
WL
BR
WR
B
RW
LW
RW
(BLACK)
(BLACK)
(RED)
(RED)
(RED)
(RED)
(GREEN)
(GREEN)
(BROWN)
(BROWN)
(GREEN)
(GREEN)
(RED)
(RED)
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(BLACK)
(BLUE)
LOCK
OFF
ON
OFF
START
OFF
RUN
OFF
PUSH
HI
LO
L
N
R
MAIN
START
E/G STOP
HORN SW
DIMMER SW
TURN SIGNAL SW
(ILLUM) 12V3W
HI BEAM 12V3W
TURN 12V3W
12V 10W
12V 10W
12V 10W
12V 10W
12V 27/8W
12V 60W/55W
10A
Br
R
B
BW
R
R
R
R
R
B
R
RW
B
BB
B
B
L
L
Br
14V3W
G
G
B
B
B
B
Ch
Dg
Ch
Dg
B
B
B
B
Y
Y
G
G
Y
Y
L
P
BW
BW
Br
LW
B
R
BR
BR
GW
GW
WR
WR
W
W
YR
YR
YR
LW
RW
B
GY
Sb
PBr
BrW
Br
B
BrW
Dg
Ch
Ch
Dg
B
B
B
GY
L
GY
GY
Br
Br
B
LY
LY
Sb
BW
B
B
Or
Or
Br
Y
YB
2
o
4
i
w
5
0
8
l
c
x
e
d
p
;
y
f
z
r
t
m
n
9
b
v
1
3
q
g
MOTOR
6
7
j
k
u
a
h
s
WL
WL
2 C.D.I. magneto
e Auto choke unit
- SERVICE MANUAL 1
- EAS00000 2
- IMPORTANT MANUAL INFORMATION 3
- HOW TO USE THIS MANUAL 4
- EAS00008 5
- TABLE OF CONTENTS 6
- GENERAL INFORMATION 8
- IMPORTANT INFORMATION 10
- CHECKING THE CONNECTIONS 11
- SPECIAL TOOLS 12
- SPECIFICATIONS 16
- SAE 10W-30 17
- SAE 10W-40 17
- SAE 20W-40 17
- SAE 20W-50 17
- ENGINE SPECIFICATIONS 18
- CHASSIS SPECIFICATIONS 26
- ELECTRICAL SPECIFICATIONS 29
- TORQUE SPECIFICATIONS 33
- TIGHTENING TORQUES 34
- BEL-RAY asembly lube 38
- OIL FLOW DIAGRAMS 40
- CABLE ROUTING 42
- INTRODUCTION 49
- EMISSION CONTROL SYSTEM 50
- EAU32121 51
- EAU17620 51
- COVER AND PANEL 52
- ADJUSTING THE VALVE CLEARANCE 55
- EAS00054 58
- EAS00057 61
- CHECKING THE SPARK PLUG 63
- CHECKING THE IGNITION TIMING 64
- EAS00067 65
- CHECKING THE ENGINE OIL LEVEL 68
- CHECKING THE ENGINE OIL 69
- CHANGING THE TRANSMISSION OIL 72
- EAS00077 73
- EAS00086 74
- EAS00091 74
- CHECKING THE CARBURETOR JOINT 76
- AND INTAKE MANIFOLD 76
- EAS00096 77
- EAS00098 77
- CHECKING THE EXHAUST SYSTEM 78
- ADJUSTING THE FRONT BRAKE/ 79
- ADJUSTING THE REAR BRAKE 79
- EAS00116 80
- CHECKING THE FRONT BRAKE HOSE 81
- BRAKE FLUID CHANGE 82
- EAS00133 84
- EAS00148 86
- CHECKING THE FRONT FORK 88
- EAS00163 89
- CHECKING THE TIRES 90
- CHECKING THE WHEELS/ 92
- LUBRICATING THE SIDESTAND/ 93
- LUBRICATING THE CENTERSTAND 93
- ELECTRICAL SYSTEM 94
- Open-circuit voltage (V) 96
- Voltmeter 99
- CHECKING THE FUSES 100
- REPLACING THE HEADLIGHT BULB 102
- ADJUSTING THE HEADLIGHT BEAMS 103
- FRONT WHEEL AND BRAKE DISC 106
- FRONT WHEEL 107
- REAR WHEEL AND REAR BRAKE 116
- FRONT BRAKE 120
- FRONT FORK 138
- HANDLEBAR 148
- STEERING HEAD 152
- REAR SHOCK ABSORBER 158
- EAS00188 162
- RemarksOrder Job/Part Q’ty 163
- EAS00192 164
- • kg, 5.1 ft • lb) 165
- • kg, 22.4 ft • lb) 165
- • kg, 7.2 ft • lb) 165
- CYLINDER HEAD 166
- THE ROCKER ARMS AND CAMSHAFT 174
- VALVES AND VALVE SPRINGS 180
- Valve stem diameter b 182
- CYLINDER AND PISTON 189
- Piston size “P” 191
- Piston pin bore diameter b 193
- Piston pin outside diameter a 193
- BELT DRIVE 196
- C.D.I. MAGNETO 211
- OIL PUMP 214
- TRANSMISSION 217
- CRANKCASE AND CRANKSHAFT 219
- CARBURETOR 227
- Starter plunger opens 234
- Perform step (3) 234
- Starter plunger closes 234
- Replace the autochoke unit 234
- AIR INDUCTION SYSTEM 236
- ELECTRICAL 239
- WIRING DIAGRAM 240
- CHECKING SWITCH CONTINUITY 242
- CHECKING THE SWITCHES 243
- CHECKING THE BULBS AND BULB 244
- IGNITION SYSTEM 247
- ELECTRIC STARTING SYSTEM 252
- CHARGING SYSTEM 262
- LIGHTING SYSTEM 265
- SIGNALING SYSTEM 271
- CARBURETOR HEATING SYSTEM 279
- CRABURETOR HEATING SYSTEM 279
- AUTO CHOKE SYSTEM 283
- TROUBLESHOOTING 288
- STARTING FAILURES/ 289
- INCORRECT ENGINE IDLING SPEED 289
- INCORRECT ENGINE IDLING 289
- FAULTY CLUTCH 290
- POOR MEDIUM-AND-HIGH-SPEED 290
- PERFORMANCE 290
- OVERHEATING 291
- POOR BRAKING PERFORMANCE 291
- FAULTY FRONT FORK LEGS 291
- UNSTABLE HANDLING/ 292
- UNSTABLE HANDLING 292
- FAULTY LIGHTING OR SIGNALING 292
- YAMAHA MOTOR TAIWAN CO., LTD 294
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