Yamaha VINO 125 manuals

Yamaha VINO 125 Service Manual (294 pages)

Brand: Yamaha | Category: Scooters | Size: 9.42 MB |

English

Table of contents

SERVICE MANUAL

1

EAS00000

2

IMPORTANT MANUAL INFORMATION

3

HOW TO USE THIS MANUAL

4

EAS00008

5

TABLE OF CONTENTS

6

GENERAL INFORMATION

8

IMPORTANT INFORMATION

10

CHECKING THE CONNECTIONS

11

SPECIAL TOOLS

12

SPECIFICATIONS

16

SAE 10W-30

17

SAE 10W-40

17

SAE 20W-40

17

SAE 20W-50

17

ENGINE SPECIFICATIONS

18

CHASSIS SPECIFICATIONS

26

ELECTRICAL SPECIFICATIONS

29

TORQUE SPECIFICATIONS

33

TIGHTENING TORQUES

34

BEL-RAY asembly lube

38

OIL FLOW DIAGRAMS

40

CABLE ROUTING

42

INTRODUCTION

49

EMISSION CONTROL SYSTEM

50

EAU32121

51

EAU17620

51

COVER AND PANEL

52

ADJUSTING THE VALVE CLEARANCE

55

EAS00054

58

EAS00057

61

CHECKING THE SPARK PLUG

63

CHECKING THE IGNITION TIMING

64

EAS00067

65

CHECKING THE ENGINE OIL LEVEL

68

CHECKING THE ENGINE OIL

69

CHANGING THE TRANSMISSION OIL

72

EAS00077

73

EAS00086

74

EAS00091

74

CHECKING THE CARBURETOR JOINT

76

AND INTAKE MANIFOLD

76

EAS00096

77

EAS00098

77

CHECKING THE EXHAUST SYSTEM

78

ADJUSTING THE FRONT BRAKE/

79

ADJUSTING THE REAR BRAKE

79

EAS00116

80

CHECKING THE FRONT BRAKE HOSE

81

BRAKE FLUID CHANGE

82

EAS00133

84

EAS00148

86

CHECKING THE FRONT FORK

88

EAS00163

89

CHECKING THE TIRES

90

CHECKING THE WHEELS/

92

LUBRICATING THE SIDESTAND/

93

LUBRICATING THE CENTERSTAND

93

ELECTRICAL SYSTEM

94

Open-circuit voltage (V)

96

Voltmeter

99

CHECKING THE FUSES

100

REPLACING THE HEADLIGHT BULB

102

ADJUSTING THE HEADLIGHT BEAMS

103

FRONT WHEEL AND BRAKE DISC

106

FRONT WHEEL

107

REAR WHEEL AND REAR BRAKE

116

FRONT BRAKE

120

FRONT FORK

138

HANDLEBAR

148

STEERING HEAD

152

REAR SHOCK ABSORBER

158

EAS00188

162

RemarksOrder Job/Part Q’ty

163

EAS00192

164

• kg, 5.1 ft • lb)

165

• kg, 22.4 ft • lb)

165

• kg, 7.2 ft • lb)

165

CYLINDER HEAD

166

THE ROCKER ARMS AND CAMSHAFT

174

VALVES AND VALVE SPRINGS

180

Valve stem diameter b

182

CYLINDER AND PISTON

189

Piston size “P”

191

Piston pin bore diameter b

193

Piston pin outside diameter a

193

BELT DRIVE

196

C.D.I. MAGNETO

211

OIL PUMP

214

TRANSMISSION

217

CRANKCASE AND CRANKSHAFT

219

CARBURETOR

227

Starter plunger opens

234

Perform step (3)

234

Starter plunger closes

234

Replace the autochoke unit

234

AIR INDUCTION SYSTEM

236

ELECTRICAL

239

WIRING DIAGRAM

240

CHECKING SWITCH CONTINUITY

242

CHECKING THE SWITCHES

243

CHECKING THE BULBS AND BULB

244

IGNITION SYSTEM

247

ELECTRIC STARTING SYSTEM

252

CHARGING SYSTEM

262

LIGHTING SYSTEM

265

SIGNALING SYSTEM

271

CARBURETOR HEATING SYSTEM

279

CRABURETOR HEATING SYSTEM

279

AUTO CHOKE SYSTEM

283

TROUBLESHOOTING

288

STARTING FAILURES/

289

INCORRECT ENGINE IDLING SPEED

289

INCORRECT ENGINE IDLING

289

FAULTY CLUTCH

290

POOR MEDIUM-AND-HIGH-SPEED

290

PERFORMANCE

290

OVERHEATING

291

POOR BRAKING PERFORMANCE

291

FAULTY FRONT FORK LEGS

291

UNSTABLE HANDLING/

292

UNSTABLE HANDLING

292

FAULTY LIGHTING OR SIGNALING

292

YAMAHA MOTOR TAIWAN CO., LTD

294

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