Yamaha XMAX YP250R Service Manual Page 367
- Page / 370
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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YP250R 2005 WIRING DIAGRAM
1 AC magneto
2 Pickup coil
3 Rectifier/regulator
4 CDI unit fuse
5 Backup fuse (meter assem-
bly)
6 Main switch
7 Ignition fuse
8 Radiator fan motor fuse
9 Headlight fuse
0 Signaling system fuse
A Ground lead
B Battery
C Main fuse
D Starter relay
E Starter motor
F Diode
G Sidestand switch
H Starting circuit cut-off relay
I Fuel pump relay
J Fuel pump
K Fuel sender
L Handlebar upper cover right
switches
M Start switch
N Hazard switch
O Anti-theft alarm (OPTION)
P Anti-theft alarm LED
(OPTION)
Q Auto choke unit
R Thermo switch (auto choke)
S CDI unit
T Ignition coil
U Spark plug
V immobilizer antenna
W Radiator fan motor
X Thermo switch (radiator fan
motor)
Y Radiator fan motor relay
Z Rear brake light switch
[ Front brake light switch
\ Turn signal/hazard relay
] Horn
_ Headlight relay
a Handlebar upper cover left
switches
b Dimmer/pass switch
c Horn switch
d Turn signal switch
e Tail/brake light assembly
(right)
f Rear turn signal light (right)
g Tail/brake light
h Tail/brake light assembly
(left)
i Rear turn signal light (left)
j Front turn signal light (right)
k Front turn signal light (left)
l License plate light
m Headlight assembly
n Headlight
o Auxiliary light
p Coolant temperature sensor
q Meter assembly
r Coolant temperature gauge
s Fuel level gauge
t Speedometer
u Multifunction meter
v Meter light
w Fuel level warning light
x High beam indicator light
y Left turn signal indicator light
z Right turn signal indicator
light
{ Immobilizer system indicator
light
| Air temperature sensor
} Speed sensor
~ Auxiliary DC jack fuse
(OPTION)
å Auxiliary DC jack (OPTION)
COLOR CODE
B ............Black
Br ...........Brown
Ch ..........Chocolate
Dg ..........Dark green
G............Green
Gy ..........Gray
L.............Blue
O............Orange
P ............Pink
R ............Red
Sb ..........Sky blue
W ...........White
Y ............Yellow
B/L .........Black/Blue
B/Y.........Black/Yellow
Br/B........Brown/Black
Br/G .......Brown/Green
Br/L ........Brown/Blue
Br/W.......Brown/White
G/B ........Green/Black
G/L.........Green/Blue
G/R ........Green/Red
G/W .......Green/White
G/Y ........Green/Yellow
Gy/B.......Gray/Black
Gy/R ......Gray/Red
L/B .........Blue/Black
L/G.........Blue/Green
L/W ........Blue/White
L/Y .........Blue/Yellow
O/W .......Orange/White
P/G ........Pink/Green
R/B.........Red/Black
R/G ........Red/Green
R/L .........Red/Blue
R/W........Red/White
R/Y.........Red/Yellow
W/B........White/Black
W/L ........White/Blue
W/R........White/Red
W/Y........White/Yellow
Y/R.........Yellow/Red
- SERVICE MANUAL 1
- EAS00000 2
- IMPORTANT MANUAL INFORMATION 3
- HOW TO USE THIS MANUAL 4
- EAS00008 5
- TABLE OF CONTENTS 6
- CHAPTER 1 7
- GENERAL INFORMATION 7
- MULTI-FUNCTION DISPLAY 10
- IMPORTANT INFORMATION 12
- CHECKING THE CONNECTIONS 14
- SPECIAL TOOLS 15
- CHAPTER 2 20
- SPECIFICATIONS 20
- ENGINE SPECIFICATIONS 22
- CHASSIS SPECIFICATIONS 31
- ELECTRICAL SPECIFICATIONS 35
- EAS00028 38
- EAS00029 38
- TIGHTENING TORQUES 39
- EAS00031 43
- EAS00032 44
- COOLING SYSTEM DIAGRAMS 45
- CABLE ROUTING 46
- CHAPTER 3 61
- INTRODUCTION 63
- INTRODUCTION/ 63
- EAU18660 64
- COVERS AND PANELS 65
- AIR FILTER CASE 69
- ADJUSTING THE VALVE CLEARANCE 70
- EAS00054 73
- EAS00058 77
- CHECKING THE SPARK PLUG 78
- CHECKING THE SPARK PLUG/ 79
- CHECKING THE IGNITION TIMING 79
- EAS00067 81
- CHECKING THE ENGINE OIL LEVEL 83
- CHANGING THE ENGINE OIL 84
- CHANGING THE ENGINE OIL/ 86
- EAS00089 87
- EAS00091 88
- EAS00096 89
- EAS00098 89
- CHECKING THE BREATHER HOSES/ 90
- CHECKING THE EXHAUST SYSTEM 90
- CHECKING THE COOLANT LEVEL/ 91
- CHECKING THE COOLING SYSTEM 91
- CHECKING THE COOLING SYSTEM/ 92
- CHANGING THE COOLANT 92
- Front brake 96
- Rear brake 96
- EAS01220 97
- EAS01320 97
- Front brake caliper 98
- Rear brake caliper 98
- EAS01480 99
- CHECKING THE FRONT FORK 101
- ASSEMBLIES/CHECKING THE TIRES 102
- CHECKING THE TIRES 103
- CHECKING THE TIRES/ 105
- CHECKING THE WHEELS 105
- EAS01730 106
- EAS01700 106
- EAS01720 106
- ELECTRICAL SYSTEM 107
- CAUTION: 108
- CHECKING THE FUSES 113
- CHECKING THE FUSES/ 115
- REPLACING THE HEADLIGHT BULBS 115
- ADJUSTING THE HEADLIGHT BEAM 116
- CHAPTER 4 117
- FRONT WHEEL AND BRAKE DISC 119
- REAR WHEEL AND BRAKE DISC 127
- FRONT AND REAR BRAKES 131
- FRONT FORK 165
- HANDLEBAR 177
- STEERING HEAD 182
- SWINGARM 187
- CHAPTER 5 192
- ENGINE REMOVAL 194
- CYLINDER HEAD 198
- CAMSHAFT AND ROCKER ARMS 206
- VALVES AND VALVE SPRINGS 212
- CYLINDER AND PISTON 222
- 120˚ 120˚ 228
- BELT DRIVE 229
- STARTER CLUTCH AND GENERATOR 242
- OIL PUMP 249
- TRANSMISSION 253
- CRANKSHAFT 256
- CHAPTER 6 264
- COOLING SYSTEM 264
- RADIATOR 266
- THERMOSTAT 268
- WATER PUMP 270
- CHAPTER 7 277
- CARBURETOR 277
- AIR INDUCTION SYSTEM 287
- FUEL TANK 289
- CHAPTER 8 293
- CHECKING SWITCH CONTINUITY 296
- CHECKING THE SWITCHES 297
- CHECKING THE BULBS AND 298
- BULB SOCKETS 298
- IGNITION SYSTEM 301
- ELECTRIC STARTING SYSTEM 306
- CHARGING SYSTEM 315
- LIGHTING SYSTEM 318
- SIGNALING SYSTEM 324
- FUEL PUMP SYSTEM 341
- AUTO CHOKE SYSTEM 345
- IMMOBILIZER SYSTEM 349
- CHAPTER 9 360
- TROUBLESHOOTING 360
- INCORRECT ENGINE IDLING SPEED 363
- FAULTY CLUTCH 364
- EAS00855 365
- EAS00856 365
- EAS00857 365
- FAULTY FRONT FORK LEGS/ 366
- FAULTY FRONT FORK LEGS 366
- YP250R 2005 WIRING DIAGRAM 367
- YAMAHA MOTOR ESPAÑA, S.A 368
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