Yamaha XMAX YP250R Service Manual Page 194
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- Table of contents
- TROUBLESHOOTING
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ENG
EAS00188
ENGINE
ENGINE REMOVAL
LEADS, HOSES, EXHAUST PIPE AND MUFFLER
2
4
3
5
11
10
10
6
7
1
9
8
New
New
T
R
.
.
40 Nm (4.0 m
•
kg, 29 ft
•
Ib)
T
R
.
.
65 Nm (6.5 m
•
kg, 47 ft
•
Ib)
T
R
.
.
14 Nm (1.4 m
•
kg, 10 ft
•
Ib)
T
R
.
.
7 Nm (0.7 m
•
kg, 5.1 ft
•
Ib)
T
R
.
.
20 Nm (2.0 m
•
kg, 14 ft
•
Ib)
Order Job/Part Q’ty Remarks
Removing the leads, hoses, exhaust
pipe and muffler
Remove the parts in the order listed.
Seat/rear side covers/footrest board/air
filter case assembly
Refer to “COVERS AND PANELS” and
“AIR FILTER CASE” in chapter 3.
Coolant Drain.
Refer to “CHANGING THE COOLANT” in
chapter 3.
Air cut-off valve Refer to “AIR INDUCTION SYSTEM” in
chapter 7.
Carburetor Refer to “CARBURETOR” in chapter 7.
Starter motor Refer to “STARTER MOTOR” in chapter
8.
1 Spark plug cap 1
2 Coolant temperature sensor connector 1 Disconnect.
3 Pickup coil/stator assembly coupler 2 Disconnect.
ENGINE REMOVAL
- SERVICE MANUAL 1
- EAS00000 2
- IMPORTANT MANUAL INFORMATION 3
- HOW TO USE THIS MANUAL 4
- EAS00008 5
- TABLE OF CONTENTS 6
- CHAPTER 1 7
- GENERAL INFORMATION 7
- MULTI-FUNCTION DISPLAY 10
- IMPORTANT INFORMATION 12
- CHECKING THE CONNECTIONS 14
- SPECIAL TOOLS 15
- CHAPTER 2 20
- SPECIFICATIONS 20
- ENGINE SPECIFICATIONS 22
- CHASSIS SPECIFICATIONS 31
- ELECTRICAL SPECIFICATIONS 35
- EAS00028 38
- EAS00029 38
- TIGHTENING TORQUES 39
- EAS00031 43
- EAS00032 44
- COOLING SYSTEM DIAGRAMS 45
- CABLE ROUTING 46
- CHAPTER 3 61
- INTRODUCTION 63
- INTRODUCTION/ 63
- EAU18660 64
- COVERS AND PANELS 65
- AIR FILTER CASE 69
- ADJUSTING THE VALVE CLEARANCE 70
- EAS00054 73
- EAS00058 77
- CHECKING THE SPARK PLUG 78
- CHECKING THE SPARK PLUG/ 79
- CHECKING THE IGNITION TIMING 79
- EAS00067 81
- CHECKING THE ENGINE OIL LEVEL 83
- CHANGING THE ENGINE OIL 84
- CHANGING THE ENGINE OIL/ 86
- EAS00089 87
- EAS00091 88
- EAS00096 89
- EAS00098 89
- CHECKING THE BREATHER HOSES/ 90
- CHECKING THE EXHAUST SYSTEM 90
- CHECKING THE COOLANT LEVEL/ 91
- CHECKING THE COOLING SYSTEM 91
- CHECKING THE COOLING SYSTEM/ 92
- CHANGING THE COOLANT 92
- Front brake 96
- Rear brake 96
- EAS01220 97
- EAS01320 97
- Front brake caliper 98
- Rear brake caliper 98
- EAS01480 99
- CHECKING THE FRONT FORK 101
- ASSEMBLIES/CHECKING THE TIRES 102
- CHECKING THE TIRES 103
- CHECKING THE TIRES/ 105
- CHECKING THE WHEELS 105
- EAS01730 106
- EAS01700 106
- EAS01720 106
- ELECTRICAL SYSTEM 107
- CAUTION: 108
- CHECKING THE FUSES 113
- CHECKING THE FUSES/ 115
- REPLACING THE HEADLIGHT BULBS 115
- ADJUSTING THE HEADLIGHT BEAM 116
- CHAPTER 4 117
- FRONT WHEEL AND BRAKE DISC 119
- REAR WHEEL AND BRAKE DISC 127
- FRONT AND REAR BRAKES 131
- FRONT FORK 165
- HANDLEBAR 177
- STEERING HEAD 182
- SWINGARM 187
- CHAPTER 5 192
- ENGINE REMOVAL 194
- CYLINDER HEAD 198
- CAMSHAFT AND ROCKER ARMS 206
- VALVES AND VALVE SPRINGS 212
- CYLINDER AND PISTON 222
- 120˚ 120˚ 228
- BELT DRIVE 229
- STARTER CLUTCH AND GENERATOR 242
- OIL PUMP 249
- TRANSMISSION 253
- CRANKSHAFT 256
- CHAPTER 6 264
- COOLING SYSTEM 264
- RADIATOR 266
- THERMOSTAT 268
- WATER PUMP 270
- CHAPTER 7 277
- CARBURETOR 277
- AIR INDUCTION SYSTEM 287
- FUEL TANK 289
- CHAPTER 8 293
- CHECKING SWITCH CONTINUITY 296
- CHECKING THE SWITCHES 297
- CHECKING THE BULBS AND 298
- BULB SOCKETS 298
- IGNITION SYSTEM 301
- ELECTRIC STARTING SYSTEM 306
- CHARGING SYSTEM 315
- LIGHTING SYSTEM 318
- SIGNALING SYSTEM 324
- FUEL PUMP SYSTEM 341
- AUTO CHOKE SYSTEM 345
- IMMOBILIZER SYSTEM 349
- CHAPTER 9 360
- TROUBLESHOOTING 360
- INCORRECT ENGINE IDLING SPEED 363
- FAULTY CLUTCH 364
- EAS00855 365
- EAS00856 365
- EAS00857 365
- FAULTY FRONT FORK LEGS/ 366
- FAULTY FRONT FORK LEGS 366
- YP250R 2005 WIRING DIAGRAM 367
- YAMAHA MOTOR ESPAÑA, S.A 368
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