Yamaha XMAX YP250R Service Manual Page 366
- Page / 370
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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9 - 5
TRBL
SHTG
FAULTY FRONT FORK LEGS/
FAULTY LIGHTING OR SIGNALING SYSTEM
EAS00860
FAULTY FRONT FORK LEGS
LEAKING OIL
• Bent, damaged or rusty inner tube
• Cracked or damaged outer tube
• Improperly installed oil seal
• Damaged oil seal lip
• Incorrect oil level (high)
• Loose damper rod assembly bolt
• Damaged damper rod assembly bolt copper
washer
• Loose drain bolt
• Damaged drain bolt gasket
MALFUNCTION
• Bent or damaged inner tube
• Bent or damaged outer tube
• Damaged fork spring
• Worn or damaged outer tube bushing
• Bent or damaged damper rod
• Incorrect oil viscosity
• Incorrect oil level
EAS00866
FAULTY LIGHTING OR SIGNALING SYSTEM
HEADLIGHT DOES NOT COME ON
• Wrong headlight bulb
• Too many electrical accessories
• Hard charging
• Incorrect connection
• Improperly grounded circuit
• Poor contacts (main or dimmer/pass switch)
• Burnt-out headlight bulb
HEADLIGHT BULB BURNT OUT
• Wrong headlight bulb
• Faulty battery
• Faulty rectifier/regulator
• Improperly grounded circuit
• Faulty main switch
• Faulty dimmer/pass switch
• Headlight bulb life expired
TAIL/BRAKE LIGHT DOES NOT COME ON
• Wrong tail/brake light bulb
• Too many electrical accessories
• Incorrect connection
• Burnt-out tail/brake light bulb
TAIL/BRAKE LIGHT BULB BURNT OUT
• Wrong tail/brake light bulb
• Faulty battery
• Incorrectly adjusted front and rear brake
light switch
• Tail/brake light bulb life expired
TURN SIGNAL DOES NOT COME ON
• Faulty turn signal switch
• Faulty turn signal/hazard relay
• Burnt-out turn signal bulb
• Incorrect connection
• Damaged or faulty wire harness
• Improperly grounded circuit
• Faulty battery
• Blown, damaged or incorrect fuse
TURN SIGNAL FLASHES SLOWLY
• Faulty turn signal/hazard relay
• Faulty main switch
• Faulty turn signal switch
• Incorrect turn signal bulb
TURN SIGNAL REMAINS LIT
• Faulty turn signal/hazard relay
• Burnt-out turn signal bulb
TURN SIGNAL FLASHES QUICKLY
• Incorrect turn signal bulb
• Faulty turn signal/hazard relay
• Burnt-out turn signal bulb
HORN DOES NOT SOUND
• Improperly adjusted horn
• Damaged or faulty horn
• Faulty main switch
• Faulty horn switch
• Faulty battery
• Blown, damaged or incorrect fuse
• Faulty wire harness
- SERVICE MANUAL 1
- EAS00000 2
- IMPORTANT MANUAL INFORMATION 3
- HOW TO USE THIS MANUAL 4
- EAS00008 5
- TABLE OF CONTENTS 6
- CHAPTER 1 7
- GENERAL INFORMATION 7
- MULTI-FUNCTION DISPLAY 10
- IMPORTANT INFORMATION 12
- CHECKING THE CONNECTIONS 14
- SPECIAL TOOLS 15
- CHAPTER 2 20
- SPECIFICATIONS 20
- ENGINE SPECIFICATIONS 22
- CHASSIS SPECIFICATIONS 31
- ELECTRICAL SPECIFICATIONS 35
- EAS00028 38
- EAS00029 38
- TIGHTENING TORQUES 39
- EAS00031 43
- EAS00032 44
- COOLING SYSTEM DIAGRAMS 45
- CABLE ROUTING 46
- CHAPTER 3 61
- INTRODUCTION 63
- INTRODUCTION/ 63
- EAU18660 64
- COVERS AND PANELS 65
- AIR FILTER CASE 69
- ADJUSTING THE VALVE CLEARANCE 70
- EAS00054 73
- EAS00058 77
- CHECKING THE SPARK PLUG 78
- CHECKING THE SPARK PLUG/ 79
- CHECKING THE IGNITION TIMING 79
- EAS00067 81
- CHECKING THE ENGINE OIL LEVEL 83
- CHANGING THE ENGINE OIL 84
- CHANGING THE ENGINE OIL/ 86
- EAS00089 87
- EAS00091 88
- EAS00096 89
- EAS00098 89
- CHECKING THE BREATHER HOSES/ 90
- CHECKING THE EXHAUST SYSTEM 90
- CHECKING THE COOLANT LEVEL/ 91
- CHECKING THE COOLING SYSTEM 91
- CHECKING THE COOLING SYSTEM/ 92
- CHANGING THE COOLANT 92
- Front brake 96
- Rear brake 96
- EAS01220 97
- EAS01320 97
- Front brake caliper 98
- Rear brake caliper 98
- EAS01480 99
- CHECKING THE FRONT FORK 101
- ASSEMBLIES/CHECKING THE TIRES 102
- CHECKING THE TIRES 103
- CHECKING THE TIRES/ 105
- CHECKING THE WHEELS 105
- EAS01730 106
- EAS01700 106
- EAS01720 106
- ELECTRICAL SYSTEM 107
- CAUTION: 108
- CHECKING THE FUSES 113
- CHECKING THE FUSES/ 115
- REPLACING THE HEADLIGHT BULBS 115
- ADJUSTING THE HEADLIGHT BEAM 116
- CHAPTER 4 117
- FRONT WHEEL AND BRAKE DISC 119
- REAR WHEEL AND BRAKE DISC 127
- FRONT AND REAR BRAKES 131
- FRONT FORK 165
- HANDLEBAR 177
- STEERING HEAD 182
- SWINGARM 187
- CHAPTER 5 192
- ENGINE REMOVAL 194
- CYLINDER HEAD 198
- CAMSHAFT AND ROCKER ARMS 206
- VALVES AND VALVE SPRINGS 212
- CYLINDER AND PISTON 222
- 120˚ 120˚ 228
- BELT DRIVE 229
- STARTER CLUTCH AND GENERATOR 242
- OIL PUMP 249
- TRANSMISSION 253
- CRANKSHAFT 256
- CHAPTER 6 264
- COOLING SYSTEM 264
- RADIATOR 266
- THERMOSTAT 268
- WATER PUMP 270
- CHAPTER 7 277
- CARBURETOR 277
- AIR INDUCTION SYSTEM 287
- FUEL TANK 289
- CHAPTER 8 293
- CHECKING SWITCH CONTINUITY 296
- CHECKING THE SWITCHES 297
- CHECKING THE BULBS AND 298
- BULB SOCKETS 298
- IGNITION SYSTEM 301
- ELECTRIC STARTING SYSTEM 306
- CHARGING SYSTEM 315
- LIGHTING SYSTEM 318
- SIGNALING SYSTEM 324
- FUEL PUMP SYSTEM 341
- AUTO CHOKE SYSTEM 345
- IMMOBILIZER SYSTEM 349
- CHAPTER 9 360
- TROUBLESHOOTING 360
- INCORRECT ENGINE IDLING SPEED 363
- FAULTY CLUTCH 364
- EAS00855 365
- EAS00856 365
- EAS00857 365
- FAULTY FRONT FORK LEGS/ 366
- FAULTY FRONT FORK LEGS 366
- YP250R 2005 WIRING DIAGRAM 367
- YAMAHA MOTOR ESPAÑA, S.A 368
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