Yamaha 2003 Royal Star Venture Owner's Manual

PRINTED IN JAPAN2002.05-0.5×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.4XY-28199-14LIT-11626-16-15XVZ13TFR(C)XVZ13TFSR(C)OWNER’S MANUAL

SAFETY INFORMATION11-24. Many motorcycle accidents involve inexperienced operators. In fact, many operators who have beeninvolved in accidents do not

PERIODIC MAINTENANCE AND MINOR REPAIR7-1974. Remove the air filter case cover byremoving the bolts.5. Remove the air filter element byremoving the scr

PERIODIC MAINTENANCE AND MINOR REPAIR7-2077. Install the air filter element by fit-ting the projection on the air filterelement into the holder in the

PERIODIC MAINTENANCE AND MINOR REPAIR7-217EAU00635Adjusting the throttle cable free play The throttle cable free play shouldmeasure 0.16–0.24 in (4–6

PERIODIC MAINTENANCE AND MINOR REPAIR7-227EWA00041WARNING@ Tire inflation pressure should bechecked and adjusted when thetemperature of the tire equal

PERIODIC MAINTENANCE AND MINOR REPAIR7-237EW000085WARNING@ It is dangerous to ride with a worn-out tire. When a tire tread begins toshow lines, have a

PERIODIC MAINTENANCE AND MINOR REPAIR7-247CE-11ECE-12EEAU00682WARNING_ ●It is dangerous to ride with aworn-out tire. When a tire treadbegins to show c

PERIODIC MAINTENANCE AND MINOR REPAIR7-257●After repairing or replacing therear tire, tighten the valve stem nutand locknut to the specifiedtorques.EA

PERIODIC MAINTENANCE AND MINOR REPAIR7-267EAU00695Clutch lever free play Since this model is equipped with a hy-draulic clutch, adjusting the clutch l

PERIODIC MAINTENANCE AND MINOR REPAIR7-277EAU01746Adjusting the brake pedal position The top of the brake pedal should bepositioned approximately 3.9

PERIODIC MAINTENANCE AND MINOR REPAIR7-287EAU00721Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the

SAFETY INFORMATION11-3Protective apparelThe majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safetyhelme

PERIODIC MAINTENANCE AND MINOR REPAIR7-297EAU03914Checking the brake and clutch fluid levels Insufficient brake or clutch fluid may al-low air to ente

PERIODIC MAINTENANCE AND MINOR REPAIR7-307EAU03984Changing the brake and clutch fluids Have a Yamaha dealer change thebrake and clutch fluids at the i

PERIODIC MAINTENANCE AND MINOR REPAIR7-317EAU03370Checking and lubricating the brake and shift pedals The operation of the brake and shiftpedals shoul

PERIODIC MAINTENANCE AND MINOR REPAIR7-327EAU03165Checking and lubricating the sidestand The operation of the sidestand shouldbe checked before each r

PERIODIC MAINTENANCE AND MINOR REPAIR7-337To check the operation1. Place the motorcycle on a levelsurface and hold it in an uprightposition.2. While a

PERIODIC MAINTENANCE AND MINOR REPAIR7-347EAU01144Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specif

PERIODIC MAINTENANCE AND MINOR REPAIR7-357To charge the batteryHave a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave dischar

PERIODIC MAINTENANCE AND MINOR REPAIR7-367Fuse box 2 is located behind panel B.(See page 7-10 for panel removal andinstallation procedures.)If a fuse

PERIODIC MAINTENANCE AND MINOR REPAIR7-3773. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.4. If t

PERIODIC MAINTENANCE AND MINOR REPAIR7-387EC000105CAUTION:@ Do not touch the glass part of theheadlight bulb to keep it free fromoil, otherwise the tr

SAFETY INFORMATION11-4LoadingThe total weight of the operator, passenger, accessories and cargo must not exceed the maximumload limit of XVZ13TF(C)/XV

PERIODIC MAINTENANCE AND MINOR REPAIR7-397EAU01579Supporting the motorcycle Since this model is not equipped with acenterstand, follow these precautio

PERIODIC MAINTENANCE AND MINOR REPAIR7-407EAU02990Troubleshooting charts Starting problems or poor engine performanceEW000125WARNING@ Keep away open f

PERIODIC MAINTENANCE AND MINOR REPAIR7-417Engine overheatingEW000070WARNING@ ●Do not remove the radiator cap when the engine and radiator are hot. Sca

CLEANING AND STORAGE8Cleaning ... 8-1Storage ...

8-18EAU010108-CLEANING AND STORAGEEAU03333Cleaning Frequent, thorough cleaning of yourmotorcycle not only enhances its ap-pearance, but also improves

CLEANING AND STORAGE8-28Cleaning the motorcycle1. Rinse any dirt and degreaser offwith a garden hose, using onlyenough pressure to do the job.ECA00032

CLEANING AND STORAGE8-38After cleaning the motorcycleApply Yamaha Silicone Wax or anotherhigh-quality automotive-type wax on allpainted and chrome-pla

CLEANING AND STORAGE8-48NOTE:_ Use a Yamaha Power Cable Luber andYamaha Lube Zall or another high-quality equivalent to pressure-lubricatethe cables a

SPECIFICATIONS9Specifications ... 9-1U4XY14.book Page 1 Thursday, M

9-19EAU010389-SPECIFICATIONSSpecifications CS-01EModel XVZ13TF(C)/XVZ13TFS(C)DimensionsOverall length 104.5 in (2,655 mm)Overall width 35.4 in (900 mm

SAFETY INFORMATION11-5a. Accessories fitted to the handlebar or the front fork area can create instability due to improperweight distribution or aerod

SPECIFICATIONS9-29Final gear oilType SAE80API “GL-4” Hypoid Gear OilQuantity 0.21 US qt (0.18 lmp qt, 0.2 L)Cooling system capacity (total amount)3.7

SPECIFICATIONS9-39Maximum load* 419 lb (190 kg)Tire air pressure (measured on cold tires)Up to 198 lb (90 kg)Front 36 psi (2.50 kgf/cm2, 250 kPa)Rear

SPECIFICATIONS9-49Bulb voltage, wattage × quantityHeadlight 12 V, 60/55 W × 1Tail/brake light 12 V, 8/27 W × 1Front turn signal/position light 12 V, 2

CONSUMER INFORMATION10Identification numbers ... 10-1Key identification number ...

10-110EAU0103910-CONSUMER INFORMATIONEAU02944Identification numbers Record the key identification number,vehicle identification number and mod-el labe

CONSUMER INFORMATION10-210EAU01804Model label The model label is affixed to the frameunder the rider seat. (See page 3-13 forrider seat removal and in

CONSUMER INFORMATION10-310EAU01051Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause inju

CONSUMER INFORMATION10-410EAU01053Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts

CONSUMER INFORMATION10-510EAU01874Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will b

CONSUMER INFORMATION10-61028,000 mi(43,000 km) or42 months32,000 mi(49,000 km) or48 months36,000 mi(55,000 km) or54 months40,000 mi(61,000 km) or60 mo

SAFETY INFORMATION11-6a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-destrians or children are not li

CONSUMER INFORMATION10-710EAU03066YAMAHA MOTOR CORPORARION, U.S.A. ROYAL STAR™ VENTURE® LIMITED WARRANTY U4XY14.book Page 7 Thursday, May 30, 2002

CONSUMER INFORMATION10-810U4XY14.book Page 8 Thursday, May 30, 2002 3:40 PM

CONSUMER INFORMATION10-910U4XY14.book Page 9 Thursday, May 30, 2002 3:40 PM

11-INDEXAAccessories and replacement parts ...7-25Air filter elements, cleaning ...7-18Audio settings (basic)...

INDEXPre-operation check list ... 5-1RRadio operation ... 4-13Rider seat...

PRINTED IN JAPAN2002.05-0.5×1 CR(E)PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.4XY-28199-14LIT-11626-16-15XVZ13TFR(C)XVZ13TFSR(C)OWNER’S MANUAL

SAFETY INFORMATION11-7EAU02977Location of important labels Please read the following important labels carefully before operating this motorcycle. U4XY

SAFETY INFORMATION11-8CAUTIONCleaning with alkaline oracid cleaner, gasoline orsolvent will damagewindshield.Use neutral detergent.5JW-00(5J

DESCRIPTION2Left view ... 2-1Right view...

2-12EAU000262-DESCRIPTION Royal Star™ VENTURE®Left view1. Shift pedal (page 3-9)2. Starter (choke) knob (page 3-13)3. Fuel tank cap (page 3-10)4. Fuel

DESCRIPTION2-22Royal Star™ VENTURE®Right view12. Muffler13. Owner’s tool kit (page 7-2)14. Helmet holder (page 3-14)15. Travel trunk (page 3-16)16. Pa

EAU03438

DESCRIPTION2-32Royal Star™ VENTURE®Controls and instruments1. Clutch lever (page 3-9)2. Audio system/CB radio control unit (page 4-3)3. Left handlebar

3INSTRUMENT AND CONTROL FUNCTIONSMain switch/steering lock ...3-1Indicator and warning lights ...

3-13EAU000273-INSTRUMENT AND CONTROL FUNCTIONSEAU00029Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting system

INSTRUMENT AND CONTROL FUNCTIONS3-23EW000016WARNING@ Never turn the key to “OFF” or“LOCK” while the motorcycle ismoving, otherwise the electricalsyste

INSTRUMENT AND CONTROL FUNCTIONS3-33NOTE:@ Even if the oil level is sufficient, thewarning light may flicker when riding ona slope or during sudden ac

INSTRUMENT AND CONTROL FUNCTIONS3-43EAU017079. Coolant temperature warning light “” This warning light comes on when theengine overheats. When this oc

INSTRUMENT AND CONTROL FUNCTIONS3-53To reset a tripmeter, select it by push-ing the “SELECT” button, and thenpush the “RESET” button. If you do notres

INSTRUMENT AND CONTROL FUNCTIONS3-63To activate and set the cruise controlsystem:1. Push the “CRUISE” switch to theleft. The “ON” indicator light will

INSTRUMENT AND CONTROL FUNCTIONS3-73Push the “RES/ACC” side of the cruisecontrol switch to reactivate the system.The traveling speed will return to th

INSTRUMENT AND CONTROL FUNCTIONS3-83EAU038893. Turn signal switch “ / ” To signal a right-hand turn, push thisswitch to “”. To signal a left-handturn,

EAU00002INTRODUCTIONCongratulations on your purchase of the Yamaha Royal Star™ VENTURE®. Thismodel is the result of Yamaha’s vast experience in the pr

INSTRUMENT AND CONTROL FUNCTIONS3-93EAU00152Clutch lever The clutch lever is located at the lefthandlebar grip. To disengage theclutch, pull the lever

INSTRUMENT AND CONTROL FUNCTIONS3-103EAU00162Brake pedal The brake pedal is on the right side ofthe motorcycle. To apply the rearbrake, press down on

INSTRUMENT AND CONTROL FUNCTIONS3-113EAU03753Fuel Make sure that there is sufficient fuel inthe tank. Fill the fuel tank to the bottomof the filler tu

INSTRUMENT AND CONTROL FUNCTIONS3-123EAU02969Fuel cock The fuel cock supplies fuel from thetank to the carburetors while also filter-ing it.The fuel c

INSTRUMENT AND CONTROL FUNCTIONS3-133EAU04038Starter (choke) knob “” Starting a cold engine requires a richerair-fuel mixture, which is supplied bythe

INSTRUMENT AND CONTROL FUNCTIONS3-143To install the rider seatInsert the projection on the rear of therider seat into the seat holder asshown, place t

INSTRUMENT AND CONTROL FUNCTIONS3-153EAU01866Side cases and travel trunk EWA00021WARNING@ Improper loading or overloadingcan cause loss of control and

INSTRUMENT AND CONTROL FUNCTIONS3-163Travel trunkTo open the travel trunk1. Insert the key into the lock, turn itcounterclockwise, and then push itin.

INSTRUMENT AND CONTROL FUNCTIONS3-173NOTE:Push both sides of the lid down so thatboth latches snap into place. @2. Turn the key clockwise, and thenrem

INSTRUMENT AND CONTROL FUNCTIONS3-183EC000012CAUTION:_ Never exceed the maximum air pres-sure, otherwise the front fork oilseals may become damaged. _

EAU00003IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:The Safety Alert Sym

INSTRUMENT AND CONTROL FUNCTIONS3-193ECA00050CAUTION:_ Never exceed the maximum air pres-sure, otherwise the oil seal may be-come damaged. _5. Securel

INSTRUMENT AND CONTROL FUNCTIONS3-203EW000044WARNING@ The motorcycle must not be riddenwith the sidestand down, or if thesidestand cannot be properlym

INSTRUMENT AND CONTROL FUNCTIONS3-213CD-01EWith the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “”

INSTRUMENT AND CONTROL FUNCTIONS3-223EAU01788Auxiliary DC jack and terminals 12-V accessories connected to theauxiliary DC jack at the front and auxil

AUDIO SYSTEM AND CB RADIO4Location of parts ... 4-1Headsets (optional) .

4-14EAU035674-AUDIO SYSTEM AND CB RADIO Location of parts 1. Audio system/CB radio control unit2. Front speaker (× 2)3. Rider headset jack4. Cassette

AUDIO SYSTEM AND CB RADIO4-24WARNING@ ●It is dangerous to operate theaudio system controls whileriding. Never take your handsoff the handlebars while

AUDIO SYSTEM AND CB RADIO4-34Control unit Volume control knobThis knob adjusts the audio system vol-ume, the CB radio reception volume,and the CB sque

AUDIO SYSTEM AND CB RADIO4-44Selection button “SELECT”This button is used to perform the fol-lowing operations.Short push (less than two seconds)●Chan

AUDIO SYSTEM AND CB RADIO4-54Making basic settings Turning on/off the audio systemTo turn the power on1. Make sure that the key is in the“ACC” or “ON”

IMPORTANT MANUAL INFORMATIONEW000000WARNING@ PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGTIPS” BOOKLET CAREFULLY AND COMPLETELY BE

AUDIO SYSTEM AND CB RADIO4-64Adjusting the CB reception volumeTurn the control knob until the desiredCB reception volume is displayed (e.g.,“Vo:10”).

AUDIO SYSTEM AND CB RADIO4-74Selecting the output (speakers orheadsets)1. Repeatedly push the “SELECT”button for less than one seconduntil either “SP”

AUDIO SYSTEM AND CB RADIO4-84Adjusting the fade level (balancebetween front and rear speakers)1. Make sure that the speakers areselected as the output

AUDIO SYSTEM AND CB RADIO4-94Adjusting the auto volumeWhen riding the motorcycle, externalnoise may override the audio systemoutput volume. The audio

AUDIO SYSTEM AND CB RADIO4-104Cassette deck operation WARNING@ ●It is dangerous to operate thecassette deck while riding. Nev-er take your hands off t

AUDIO SYSTEM AND CB RADIO4-114Playing a cassette tape1. Make sure that the audio system isturned on. (See page 4-3.)2. Insert a cassette tape into the

AUDIO SYSTEM AND CB RADIO4-124Skipping a blankWhen there is a long blank portion oftape on the cassette, “BLS” appears inthe display and the cassette

AUDIO SYSTEM AND CB RADIO4-134NOTE:@ ●The Dolby noise reduction systemhas been manufactured under li-cense from Dolby Laboratories Li-censing Corporat

AUDIO SYSTEM AND CB RADIO4-144NOTE:@ ●The antenna can be folded downafter lifting the sleeve.●Be sure to tighten the antenna nutsecurely when putting

AUDIO SYSTEM AND CB RADIO4-154Tuning in a radio station manuallyIn order to tune in a particular radio sta-tion (e.g., when the signal is too weakfor

IMPORTANT MANUAL INFORMATIONAFFIX DEALERLABEL HEREEAU04247XVZ13TFR(C)/XVZ13TFSR(C)OWNER’S MANUAL©2002 by Yamaha Motor Corporation, U.S.A.1st edition,

AUDIO SYSTEM AND CB RADIO4-164Programing preset radio stationsmanuallyUp to six stations can be programmedfor each frequency band (FM1, FM2,FM3, and A

AUDIO SYSTEM AND CB RADIO4-174Programing preset radio stationsautomaticallyUp to six stations can be programmedautomatically for each frequency band(F

AUDIO SYSTEM AND CB RADIO4-184Playing a CD1. Insert up to six CDs into the CDchanger. Follow the manufactur-er’s directions.2. Push the “AUDIO” button

AUDIO SYSTEM AND CB RADIO4-194NOTE:@ The antenna can be folded down afterlifting the sleeve. @This CB radio will operate on any of the40 frequencies d

AUDIO SYSTEM AND CB RADIO4-204Selecting a CB channel1. Make sure that the CB radio isturned on and is selected. (Seepages 4-5 and 4-6.)2. Repeatedly p

AUDIO SYSTEM AND CB RADIO4-2142. Repeatedly push either side of theup/down switch for less than onesecond or turn the control knobuntil the desired sq

AUDIO SYSTEM AND CB RADIO4-224Channel informationNOTE:@ This radio has been designed for operation in the 11-meter Citizens Band Radio Service. It use

AUDIO SYSTEM AND CB RADIO4-234Transmitting and receivingTransmissionPush the rider “TALK” switch or thepassenger “TALK” button to transmit.“TX” appea

AUDIO SYSTEM AND CB RADIO4-244Reception“RX” appears in the display when theCB radio is receiving a signal.Auxiliary audio source operation Auxiliary a

PRE-OPERATION CHECKS5Pre-operation check list ... 5-1U4XY14.book Page 1 Thursday,

TABLE OF CONTENTS1 SAFETY INFORMATION12 DESCRIPTION23 INSTRUMENT AND CONTROL FUNCTIONS34 AUDIO SYSTEM AND CB RADIO45 PRE-OPERATION CHECKS56 OPERATION

5-15EAU011145-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unex

PRE-OPERATION CHECKS5-25Clutch• Check operation.• If soft or spongy, have Yamaha dealer bleed hydraulic system.• Check fluid level in reservoir.• If n

PRE-OPERATION CHECKS5-35NOTE:@ Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a verys

OPERATION AND IMPORTANT RIDING POINTS6Starting and warming up a cold engine ... 6-2Starting a warm engine .

6-16EAU003726-OPERATION AND IMPORTANT RIDING POINTSEAU00373WARNING@ ●Become thoroughly familiarwith all operating controls andtheir functions before r

OPERATION AND IMPORTANT RIDING POINTS6-26EAU01789*Starting and warming up a cold engine In order for the ignition circuit cut-offsystem to enable star

OPERATION AND IMPORTANT RIDING POINTS6-364. Turn the starter (choke) on andcompletely close the throttle. (Seepage 3-13 for starter (choke) oper-ation

OPERATION AND IMPORTANT RIDING POINTS6-46EAU01258Starting a warm engine Follow the same procedure as for start-ing a cold engine with the exceptiontha

OPERATION AND IMPORTANT RIDING POINTS6-56EAU02988To start out and accelerate 1. Pull the clutch lever to disengagethe clutch.2. Shift the transmission

OPERATION AND IMPORTANT RIDING POINTS6-66EAU02974Recommended shift points The recommended shift points duringacceleration and deceleration areshown in

SAFETY INFORMATION1Safe riding ... 1-1Protective apparel ...

OPERATION AND IMPORTANT RIDING POINTS6-761,000 mi (1,600 km) and beyondThe vehicle can now be operated nor-mally.EC000049CAUTION:@ If any engine troub

7PERIODIC MAINTENANCE AND MINOR REPAIRPeriodic maintenance ...7-1Owner’s tool kit ...

7-17EAU004627-PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790Safety is an obligation of the owner.Periodic inspection, adjustment and lu-brication will

PERIODIC MAINTENANCE AND MINOR REPAIR7-27EAU03568Owner’s tool kit The owner’s tool kit is located insidethe right side case. (See page 3-15 forside ca

PERIODIC MAINTENANCE AND MINOR REPAIR7-37EAU00471Periodic maintenance chart for the emission control system * Since these items require special tools,

PERIODIC MAINTENANCE AND MINOR REPAIR7-47EAU00472General maintenance and lubrication chart No. ITEM ROUTINE TYPEINITIAL ODOMETER READINGS600 mi(1,000

PERIODIC MAINTENANCE AND MINOR REPAIR7-57* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the servic

PERIODIC MAINTENANCE AND MINOR REPAIR7-67EAU03892NOTE:_ ●The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

PERIODIC MAINTENANCE AND MINOR REPAIR7-77EAU01139Removing and installing cowlings and panels The cowlings and panels shown aboveneed to be removed to

PERIODIC MAINTENANCE AND MINOR REPAIR7-87To install the cowlingPlace the cowling in the original posi-tion, and then install the screws and thequick f

11-11-SAFETY INFORMATION EAU03633MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION AREDEPENDENT UPON THE USE OF PROPER RIDING TECHNI

PERIODIC MAINTENANCE AND MINOR REPAIR7-97To install the cowling1. Place the cowling in the originalposition, and then install thescrews.NOTE:@ Make su

PERIODIC MAINTENANCE AND MINOR REPAIR7-107EAU04807Panel BTo remove the panelRemove the screw, and then pull out-ward on the areas shown.To install the

PERIODIC MAINTENANCE AND MINOR REPAIR7-117To install the panel1. Place the panel in the original po-sition, and then install the screw.2. Install the

PERIODIC MAINTENANCE AND MINOR REPAIR7-127NOTE:_ If any spark plug shows a distinctly dif-ferent color, the engine could be defec-tive. Do not attempt

PERIODIC MAINTENANCE AND MINOR REPAIR7-137EAU01796Canister (for California only) This model is equipped with a canisterto prevent the discharging of f

PERIODIC MAINTENANCE AND MINOR REPAIR7-147To change the engine oil (with orwithout oil filter cartridge replace-ment)1. Start the engine, warm it up f

PERIODIC MAINTENANCE AND MINOR REPAIR7-1576. Install the new oil filter cartridgewith an oil filter wrench, and thentighten it to the specified torque

PERIODIC MAINTENANCE AND MINOR REPAIR7-167EC000067CAUTION:_ If the oil level warning light flickersor remains on, immediately turn theengine off and h

PERIODIC MAINTENANCE AND MINOR REPAIR7-1773. Check the coolant level in thecoolant reservoir.NOTE:@ The coolant should be between theminimum and maxim

PERIODIC MAINTENANCE AND MINOR REPAIR7-187NOTE:@ The radiator fan is automaticallyswitched on or off according to thecoolant temperature in the radiat