Yamaha VINO XC50V manuals

Yamaha VINO XC50V Service Manual (298 pages)

Brand: Yamaha | Category: Motorcycles | Size: 10.74 MB |

English

Table of contents

SERVICE MANUAL

1

EAS00000

2

IMPORTANT MANUAL INFORMATION

3

HOW TO USE THIS MANUAL

4

EAS00008

5

TABLE OF CONTENTS

6

GENERAL INFORMATION

8

IMPORTANT INFORMATION

10

CHECKING THE CONNECTIONS

12

SPECIAL TOOLS

13

SPECIFICATIONS

17

SAE 10W-30

18

SAE 10W-40

18

SAE 20W-40

18

SAE 20W-50

18

ENGINE SPECIFICATIONS

19

CHASSIS SPECIFICATIONS

26

ELECTRICAL SPECIFICATIONS

28

TORQUE SPECIFICATIONS

31

TIGHTENING TORQUES

32

EAS00031

35

Lubrication Point Lubricant

36

Crankcase mating surfaces

36

COOLING SYSTEM DIAGRAMS

38

OIL FLOW DIAGRAMS

42

CABLE ROUTING

44

INTRODUCTION

52

EAU17560*

53

EAU17680

55

COVER AND PANEL

56

ADJUSTING THE VALVE CLEARANCE

60

EAS00054

65

EAS00057

68

CHECKING THE SPARK PLUG

69

CHECKING THE IGNITION TIMING

70

EAS00067

72

EAS00076

75

CHANGING THE ENGINE OIL

76

CHANGING THE TRANSMISSION OIL

77

EAS00077

78

EAS00086

80

EAS00094

81

EAS00096

81

EAS00097

82

EAS00098

83

EAS00099

84

CHECKING THE COOLANT LEVEL

85

CHECKING THE COOLING SYSTEM

86

CHANGING THE COOLANT

87

ADJUSTING THE FRONT BRAKE/

90

ADJUSTING THE REAR BRAKE

90

EAS00127

91

EAS00148

92

CHECKING THE FRONT FORK

94

CHECKING THE TIRES

95

D R I V E

97

CHECKING THE WHEELS/

98

LUBRICATING THE CENTERSTAND

99

ELECTRICAL SYSTEM

100

Open-circuit voltage (V)

102

Voltmeter

105

CHECKING THE FUSE

106

Main 7.5A 1

107

REPLACING THE HEADLIGHT BULB

108

ADJUSTING THE HEADLIGHT BEAM

109

FRONT WHEEL AND BRAKE

112

REAR WHEEL AND BRAKE

124

FRONT FORK

130

HANDLEBAR

136

STEERING HEAD

141

EAS00684

144

REAR SHOCK ABSORBER ASSEMBLY

145

12Nm (1.2 m•kg, 8.7 ft•lb)

150

16Nm (1.6 m•kg, 11.6 ft•lb)

150

10Nm (1.0 m•kg, 7.2 ft•lb)

150

46Nm (4.6 m•kg, 33.3 ft•lb)

150

8Nm (0.8 m•kg, 5.8 ft•lb)

152

13Nm (1.3 m•kg, 9.4 ft•lb)

152

31Nm (3.1 m•kg, 22.4 ft•lb)

152

EAS00192

153

CYLINDER HEAD

154

THE ROCKER ARMS AND CAMSHAFT

161

VALVES AND VALVE SPRINGS

167

Valve stem diameter b

169

EAS00245

174

CYLINDER AND PISTON

176

Piston pin bore diameter b

180

Piston pin outside diameter a

180

BELT DRIVE

183

EAS00318

187

EAS00317

187

STARTER CLUTCH AND AC MAGNETO

195

EAS00347

198

EAS00354

201

EAS00355

201

OIL PUMP

203

TRANSMISSION

206

CRANKSHAFT

208

EAS00408

214

EAS00418

214

COOLING SYSTEM

216

RADIATOR

217

THERMOSTAT ASSEMBLY

219

EAS00462

221

WATER PUMP

223

EAS00475

226

EAS00478

227

CARBURETOR

229

AIR INDUCTION SYSTEM

240

ELECTRICAL

243

WIRING DIAGRAM

244

CHECKING SWITCH CONTINUITY

246

CHECKING THE SWITCHES

247

CHECKING THE BULBS AND BULB

248

IGNITION SYSTEM

251

ELECTRIC STARTING SYSTEM

256

EAS00772

264

CHARGING SYSTEM

265

LIGHTING SYSTEM

268

SIGNALING SYSTEM

274

AUTO CHOKE SYSTEM

287

TROUBLESHOOTING

292

INCORRECT ENGINE IDLING SPEED

293

INCORRECT ENGINE IDLING

293

FAULTY CLUTCH

294

POOR MEDIUM-AND-HIGH

294

SPEED PERFORMANCE

294

OVERHEATING

295

OVERCOOLING

295

FORK LEGS/UNSTABLE HANDLING

296

POOR BRAKING PERFORMANCE

296

FAULTY FRONT FORK LEGS

296

UNSTABLE HANDLING

296

FAULTY LIGHTING OR SIGNALING

297

YAMAHA MOTOR TAIWAN CO., LTD

298

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