Yamaha TZR50 '03 Service Manual download pdf (Page 160)

CHAS

FRONT BRAKE

7-14

2. Dismantle:

• The screws (brake caliper)

• The brake pads

See the section on “CHANGING THE

BRAKE PADS”

3. Dismantle:

• Pistons

Dismantling steps:

• Use a cloth to block the piston on the

right-hand side.

• Blow compressed air in through the cou-

pling hole of the line to force the piston on

the left-hand side out of the caliper.

• Insert the piston a few mm and lock it with

a cloth to prevent it from getting out.

• Repeat the previous steps with the piston

for the right-hand side, to force it out of

the caliper.

ss

WARNING

• Never attempt to take the piston out of

the caliper by levering this with a tool.

• Cover the piston with a cloth

• Take care to avoid injuries by the piston

being ejected out of the cylinder.

4. Remove:

• The screws 

• The pistons

• The seals

DISMANTLING THE BRAKE PUMP

NOTE:

Remove the brake liquid before dismantling

the brake pump.





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