Yamaha TDM850 manuals

Yamaha TDM850 Service Manual (323 pages)

Brand: Yamaha | Category: Motorcycles | Size: 6.63 MB |

English

Table of contents

EB000000

3

HOW TO USE THIS MANUAL

5

ILLUSTRATED SYMBOLS

6

CHAPTER 1

9

GENERAL INFORMATION

11

IMPORTANT INFORMATION

12

CHECKING OF CONNECTIONS

14

HOW TO USE THE CONVERSION

15

SPECIAL TOOLS

16

CHAPTER 2

19

SPECIFICATIONS

19

GENERAL SPECIFICATIONS

22

MAINTENANCE SPECIFICATIONS

24

GENERAL TORQUE SPECIFICATIONS

37

GENERAL TORQUE

37

LUBRICATION DIAGRAMS

40

CABLE ROUTING

45

CARBLE ROUTING

52

CHAPTER 3

55

LUBRICATION INTERVALS

57

INTRODUCTION

57

Brake fluid replacement:

58

AIR FILTER CASE

61

VALVE CLEARANCE ADJUSTMENT

62

CARBURETOR SYNCHRONIZATION

69

IDLING SPEED ADJUSTMENT

71

THROTTLE CABLE ADJUSTMENT

72

IDLING SPEED ADJUSTMENT/

72

SPARK PLUG INSPECTION

74

IGNITION TIMING CHECK

75

18 Nm (1.8 mkg)

77

ENGINE OIL LEVEL INSPECTION

78

ENGINE OIL REPLACEMENT

79

AIR FILTER CLEANING/

82

CARBURETOR JOINT INSPECTION

82

FUEL LINE INSPECTION/

83

BREATHER HOSE INSPECTION

83

EXHAUST SYSTEM INSPECTION/

84

COOLANT LEVEL INSPECTION

84

COOLANT LEVEL INSPECTION/

85

COOLANT REPLACEMENT

85

COOLANT REPLACEMENT/

88

COOLING SYSTEM INSPECTION

88

FRONT BRAKE ADJUSTMENT

89

REAR BRAKE ADJUSTMENT

90

BRAKE FLUID LEVEL INSPECTION

91

BRAKE PAD INSPECTION/

92

BRAKE LIGHT SWITCH ADJUSTMENT

92

BRAKE HOSE INSPECTION/

93

SHIFT PEDAL ADJUSTMENT

94

SHIFT PEDAL ADJUSTMENT/

95

DRIVE CHAIN SLACK ADJUSTMENT

95

DRIVE CHAIN LUBRICATION/

97

STEERING HEAD INSPECTION

97

STEERING HEAD INSPECTION/

99

FRONT FORK INSPECTION

99

FRONT FORK INSPECTION/

100

FRONT FORK ADJUSTMENT

100

FRONT FORK ADJUSTMENT/

101

CAUTION:

102

TIRE INSPECTION

103

ELECTRICAL

107

INSPECTION

109

FUEL INSPECTION

115

HEADLIGHT BEAM ADJUSTMENT/

116

HEADLIGHT BULB REPLACEMENT

116

CHAPTER 4

119

ENGINE OVERHAUL

119

ENGINE ASSEMBLY

122

CAMSHAFT

126

CYLINDER HEAD

133

VALVE AND VALVE SPRING

135

VALVE AND VALE SPRING

136

CYLINDER AND PISTON

143

10 Nm (1.0 mkg)

149

70 Nm (7.0 mkg)

150

8 Nm (0.8 mkg)

150

CRANKCASE COVER (LEFT)

154

SHIFT SHAFT

155

7 Nm (0.7 mkg)

157

130 Nm (13.0 mkg)

158

130 Nm (13.0mkg)

160

OIL PUMP

161

OIL TANK

164

30 Nm (3.0 mkg)

166

12 Nm (1.2 mkg)

167

CRANKSHAFT

172

116.6  116.68 mm

186

CHAPTER 5

189

COOLING SYSTEM

189

RADIATOR

192

THERMOSTATIC VALVE

194

WATER PUMP

197

CHAPTER 6

199

CARBURETION

199

CARBURETOR

202

CHAPTER 7

209

FRONT WHEEL AND BRAKE DISCS

211

107 Nm (10.7 mkg)

218

16 Nm (1.6 mkg)

218

35 Nm (3.5 mkg)

218

40 Nm (4.0 mkg)

218

60 Nm (6.0 mkg)

219

20 Nm (2.0 mkg)

219

Sprocket

222

FRONT AND REAR BRAKE

223

FRONT FORK

243

HANDLEBAR

251

STEERING HEAD

256

REAR SHOCK ABSORBER

260

SWINGARM AND DRIVE CHAIN

262

CHAPTER 8

267

SWITCH INSPECTION

270

IGNITION SYSTEM

272

ELECTRIC STARTING SYSTEM

278

CHARGING SYSTEM

288

LIGHTING SYSTEM

292

SIGNAL SYSTEM

299

CHAPTER 9

315

TROUBLESHOOTING

315

POOR IDLE SPEED PERFORMANCE

318

FAULTY GEAR SHIFTING/

319

CLUTCH SLIPPING/DRAGGING

319

FAULTY GEAR SHIFTING

319

OVERHEATING

320

FAULTY BRAKE

320

INSTABLE HANDLING/

321

INSTABLE HANDLING

321

TDM850 ’96 WIRING DIAGRAM

323

Yamaha TDM850 Service Manual (43 pages)

Brand: Yamaha | Category: Motorcycles | Size: 1.68 MB |

English

Table of contents

FOREWORD

2

IMPORTANT INFORMATION

3

HOW TO USE THIS MANUAL

4

ILLUSTRATED SYMBOLS

5

CONTENTS

6

GENERAL INFORMATION

7

SPECIFICATIONS

8

MAINTENANCE SPECIFICATIONS

10

CABLE ROUTING

11

INTRODUCTION/

19

INTRODUCTION

19

3.8 Nm (0.38mkg)

21

16 Nm (1.6mkg)

21

CARBURETOR SYNCHRONIZATION

22

ENGINE OIL LEVEL INSPECTION

24

ENGINE OIL REPLACEMENT

25

FUEL LINE INSPECTION

27

70 Nm (7.0mkg)

28

8 Nm (0.8mkg)

28

CAUTION:

29

INSTRUMENT FUNCTIONS

30

SIGNAL SYSTEM

31

FUEL PUMP SYSTEM

38

TDM850 ’99 WIRING DIAGRAM

43

Yamaha TDM850 Owner's Manual (110 pages)

Brand: Yamaha | Category: Motorcycles | Size: 5.29 MB |

English

Table of contents

OWNER’S MANUAL

1

INTRODUCTION

3

IMPORTANT MANUAL INFORMATION

4

TABLE OF CONTENTS

7

GIVE SAFETY THE RIGHT OF WAY

10

DESCRIPTION

11

Main switch/steering lock

16

Speedometer unit

18

Tachometer

19

Self-diagnosis device

19

Anti-theft alarm (optional)

20

Fuel gauge

20

Handlebar switches

20

1. Engine stop switch

21

2. Light switch

21

3. Start switch “ ”

21

Clutch lever

22

Shift pedal

22

Brake lever

22

Brake pedal

23

Fuel tank cap

24

Fuel tank breather hose

25

(for Germany only)

25

Starter (choke) lever “ ”

25

Helmet holder

26

Storage compartment

27

Adjusting the front fork

28

EC000015

29

Adjusting the shock absorber

30

EC000018

31

Luggage strap holders

32

Sidestand

32

EW000044

33

EAU03720

33

EW000045

33

PRE-OPERATION CHECKS

35

Starting the engine

40

Starting a warm engine

41

Shifting

42

Recommended shift points

42

(for Switzerland only)

42

Tips for reducing fuel

43

Engine break-in

43

Parking

44

Owner’s tool kit

46

EAU03685

47

EAU03541

49

Removing and installing

50

1. Screw

51

Checking the spark plugs

52

Engine oil and oil filter

54

Coolant

56

EC000080

57

EW000067

57

2. Radiator cap

58

2. Bolt (× 2)

59

3. Clamp

59

1. Bolt (× 3)

60

1. Air filter element

62

Adjusting the carburetors

63

Adjusting the engine idling

63

Adjusting the throttle cable

64

EWA00012

65

EW000079

66

EW000080

66

EAU00684

67

Adjusting the brake pedal

68

1. Brake light switch

69

Checking the front and rear

70

Changing the brake fluid

71

Drive chain slack

72

2. Brake caliper bracket

73

Lubricating the drive chain

74

Checking and lubricating the

74

Lubricating the rear

77

Checking the front fork

77

Checking the steering

78

Checking the wheel bearings

78

Battery

79

Replacing the fuses

80

Replacing a headlight bulb

81

2. Tail/brake light lens

82

2. Turn signal light lens

83

1. Turn signal light bulb

83

Supporting the motorcycle

84

Front wheel

84

1. Bolt (× 2)

85

2. Brake caliper

85

Rear wheel

86

1. Locknut

87

Troubleshooting

88

Troubleshooting charts

89

Have a Yamaha dealer check

90

Yamaha dealer check

90

MOTORCYCLE CARE AND STORAGE

91

SPECIFICATIONS

100

CONSUMER INFORMATION

103

Yamaha TDM850 Owner's Manual (99 pages)

Brand: Yamaha | Category: Motorcycles | Size: 4.50 MB |

English

Table of contents

OWNER’S MANUAL

1

INTRODUCTION

2

IMPORTANT MANUAL INFORMATION

3

TABLE OF CONTENTS

6

GIVE SAFETY THE RIGHT OF WAY

8

DESCRIPTION

10

Main switch/steering lock

15

Indicator lights

16

Speedometer

17

Tachometer

18

Diagnosis device

19

Antitheft alarm (optional)

19

Fuel gauge

19

Handlebar switches

20

Starter (choke) “ ”

21

Clutch lever

22

Shift pedal

22

Front brake lever

23

Rear brake pedal

23

Fuel tank cap

24

1. Filler tube

25

2. Fuel level

25

Fuel tank breather hose

26

(for Germany only)

26

Helmet holder

27

Storage compartment

27

Front fork adjustment

28

Rear shock absorber

29

Minimum (soft) 20 clicks out*

30

Standard 10 clicks out*

30

Maximum (hard) 0 click out*

30

Luggage strap holders

31

Sidestand

31

Sidestand/clutch switch

31

SIDESTAND IS DOWN

32

ENGINE WILL STALL

32

SIDESTAND SWITCH IS OK

32

PRE-OPERATION CHECKS

34

Starting the engine

39

EC000035

41

ECA00022

41

Starting a warm engine

42

Shifting

42

Tips for reducing fuel

43

Engine break-in

43

EC000053

44

EAU00457

44

EW000058

44

Tool kit

47

EAU00473

48

EAU02970*

50

Cowling and panel removal

51

Cowlings A and B

51

Panels A and B

52

Spark plugs

52

Engine oil

54

EC000066

55

Cooling system

56

Changing the coolant

57

1. Coolant reservoir

58

Air filter

59

1. Air filter case cover

60

2. Screw (× 3)

60

1. Air filter

60

Carburetor adjustment

61

Idle speed adjustment

61

Throttle cable free play

62

Valve clearance adjustment

62

EAU00658

63

EW000082

63

CE-33E EW000083

63

Minimum tire tread depth

64

(front and rear)

64

Clutch lever free play

65

Rear brake pedal height

66

Brake light switch adjustment

67

Checking the front and rear

67

Inspecting the brake fluid

68

Brake fluid replacement

69

Drive chain slack check

69

Drive chain slack adjustment

69

Drive chain lubrication

70

Cable inspection and

70

EAU00773

71

EAU02984

71

EAU02985

71

Sidestand lubrication

72

Rear suspension lubrication

72

Front fork inspection

73

Steering inspection

73

Wheel bearings

74

Fuse replacement

75

Headlight bulb replacement

76

Tail/brake light bulb

77

Turn signal light bulb

78

Troubleshooting

78

Troubleshooting chart

79

Engine overheating

80

MOTORCYCLE CARE AND STORAGE

82

SPECIFICATIONS

88

CONSUMER INFORMATION

94

PRINTED IN JAPAN

99

99 · 9 - 0.8 × 1 CR

99

PRINTED ON RECYCLED PAPER

99

More products and manuals for Motorcycles Yamaha

Models	Document Type
YZ85(W)	Service Manual Yamaha YZ85(W) Service manual, 255 pages
TW200NC	Service Manual Yamaha TW200NC Service manual, 96 pages
FZ6-SHG	Owner's Manual Yamaha FZ6-SHG Owner`s manual, 100 pages
MAJESTY YP125E	Owner's Manual Yamaha MAJESTY YP125E Owner`s manual, 80 pages
WR450F	User Manual 2012 WR450F Technical Summary, 25 pages
WR250XZ(C)	Service Manual Yamaha WR250XZ(C) Service manual, 364 pages
FZ1-SA	User Manual Spitzensportler für den Alltag, 4 pages
TZR50 '03	User Manual TZR50 `03 X-POWER `03, 251 pages
YZ250F(Y)	User Manual YZ250F(Y), 198 pages
YZ450F(S)	User Manual Rekluse Motor Sports z-Start Pro Tuning Chart Yamaha YZ450F `03, 1 pages
NEO'S YN50FU	Owner's Manual Yamaha NEO'S YN50FU Owner`s manual, 76 pages
YZFR1W(C)	Service Manual Yamaha YZFR1W(C) Service manual, 426 pages
Diversion 900	User Manual XJ900S Diversion berijders handleiding, 97 pages
F115B	User Manual Yamaha F115B Neuvorstellung DE, 3 pages
XLT1200 WaveRunner 2003	User Manual XLT1200 2004 - marine-uae, 68 pages
Venture XVZ13TFW	User Manual 23.02 NGK Spark Plug Upgrade Chart 23.04 NGK Spark Plug Cross, 40 pages
Virago XV125S	Owner's Manual Yamaha Virago XV125S Owner`s manual, 88 pages
XT225TC	User Manual impaX July August 06.indd, 28 pages
NEO'S YN50	Service Manual Yamaha NEO'S YN50 Service manual, 161 pages
FZS10VC	Service Manual Yamaha FZS10VC Service manual [en] , 414 pages

Yamaha devices