Yamaha F8A User Manual Page 6

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Rottler offers several different styles of indexable
coated carbide inserts. The square inserts are used
for standard oversize boring applications. The gold,
square insert, R4, can be used from 400 to 650
RPM’s. The new high performance R2 insert, with its
purple color, was developed to be used with the F3/F5
series boring bar. It is capable of standard to heavy
cuts up to 1200 RPM’s. Triangular inserts work well
where cutting a bore to a square shoulder is needed,
such as sleeves or counterbores. The black coating
provides a tough finish capable of heavy sleeve cuts
at high RPM’s. The gold coated inserts provide a
sharper edge, and better finish on the cutting surface.
Ideal for counter bores or finish cuts. Both styles of
triangular inserts are available with 1/64” (0.4 mm) or
1/32” (0.8 mm) radius cutting tips.
This heavy-duty machine was designed for standard
and large capacity machine work. The spindle diameter
has been increased to 3.25" (82.5mm) for extra heavy
duty machining up to 9" (230mm) bore size. Large
sleeve cuts can be taken at high spindle RPMs, and
in many blocks, one pass sleeve cuts are possible to
increase productivity. Programmable counterboring
operations with the A model eliminate guesswork and
provides added timesaving. The massive one piece
meehanite, stress relieved, precision machined base
casting allows the fixturing of large diesel blocks such
as Cummins 855, Detroit 12V71, Mercedes 444V12
and odd jobs such as gear cases and connecting rods.
The F8 machines can also handle small jobs down to
1.5" (38mm) bore diameter with optional cutterheads.
These toolholders are used for general boring to heavy stock
removal. Square inserts have 8 different cutting edges,
making them very economical. Can be used with either
Rottler R4 or the new R2 insert for high performance cutting
up to 1200 RPM. Available for standard production
cutterhead and production stub cutterhead.
Square Insert Indexable Toolholders
The ‘Positive Rake’ of these tools reduces cutting pressure,
allowing you to take a larger cut. Triangular toolholders
are used for sleeve cutting or counterbores. Different insert
styles are available for your application.
Triangular Insert Indexable Toolholders
These tools were designed for V-Block applications where
main bearing interference at the bottom of the bore is a
problem. They provide an additional .25” of cutting depth
compared to standard tool holders. Available currently
from 3.48 - 4.32” Dia.
Offset Square Insert Indexable Toolholders
3.48 - 3.92” Dia #511-29-17U
3.92 - 4.32” Dia. #511-29-17V
Square: Triangle:
Black, #RS322 Gold, 1/32” (0.8 mm) #RT322F
Gold, R4 #501-29-6B Gold, 1/64” (0.4 mm) #RT321F
Black, 1/32” (0.8 mm) #RT322
Black, 1/64” (0.4 mm) #RT321
Coated Carbide Inserts
Rottler Manufacturing offers a wide variety of brazed carbide
tool bits to handle applications such as facing and
counterboring, offset tools for blind hole and tight clearance
situations, special grooving tools, etc.
Special Tool Bits
Tooling
F8M
Flexibility
The F Series machines have variable feed rates that
allow you to maximize the performance of the machine.
Increase spindle feed rates for simple oversize bores.
Decrease feed rates for sleeve cuts or counter bores.
The F8 machines can bore from 1.5” (38mm) to 9”
(230mm) in diameter, with optional cutterheads. The
F7 machines can bore from 1.5” (38mm) to 5” (127mm).
Special carbide tools are available for counterboring,
chamfer cutting, offset boring, and O-ringing.
Automation
The A models have
programmable boring cycles
and automatic centering cycles.
Both models will store up to 100
different boring programs.
Each program stores boring
depth, spindle speeds, and feed
rate. Automated cycles reduce
costly errors while freeing
operators to perform other
tasks. The F8X can bore a
complete block blank
unattended.
Reliability
The F Series machines use a
high-speed, cogged belt drive
system. This, and the use of
two independent motors to run
the spindle speed and feed,
entirely eliminates the gear box.
With fewer moving parts, and
a superior design, the F Series
becomes a much more reliable
boring bar than other designs
of equipment
Cost Savings
The high speed Rottler F
Series machine can bore
a block in half the time
that other models
of boring
machines
require. New
insert technology is
producing long lasting,
inexpensive inserts which
are capable of
handling these
high speeds and
feed rates, with
the same cost per
insert as previous
styles. Inserts do not
require sharpening and the
low cost of these tools makes
them the ultimate choice for
boring cylinders.
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