Yamaha XLT1200 User Manual download pdf (Page 9)

Engine Removal / Installation

Yamaha 1200 pv

v 1.0 © 2001 Short Block Technologies

9

4.2 Install the pump grease bracket and

bolt. Install the PTO shroud and bolt.

• Torque to 7.2 ft. lbs. (bracket)

• Torque to 16 ft. lbs. (bolt)

4.1 Align the oil pump key and using a

new gasket, reinstall the pump. Install the

bleed screw bracket.

• Torque to 8.7 ft. lbs.

• Torque to 8.7 ft. lbs.

3.4 – 3.5 Using new gaskets, install the

carbs on the intake manifold. Re attach the

pulse lines, fuel lines, throttle and choke

cables.

• Torque to 16 ft. lbs.

3.3 Install the flame arrestor base and

elements to the carbs.

• Torque to 12 ft. lbs.

3.2 Install the flame arrestor cover.

3.1 Install the air intake.

• Torque to 16 ft. lbs.

2.8 Using a new gasket, install the exhaust

manifold.

• Torque to 16 then 28 ft. lbs.

2.6 - 2.7 Install the exhaust head pipe to

the manifold using a new gasket, and install

the front bracket. Install the head pipe

waterlines.

• Torque to 28 ft. lbs.

• Torque to 28 ft. lbs.

2.5 Install the front exhaust waterline.

2.4 Install the rear pipe section to the

cylinders and install the bolts.

• Torque to 28 ft. lbs.

2.3 Install the exhaust water jacket coupler.

2.2 Install the through-hull coupling clamp,

exhaust rear waterline and temp sensor.

• Torque to 28 ft. lbs.

2.1 Install the exhaust heat shield.

• Torque to 8.7 ft. lbs.

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Yamaha 1200 pv 1
Engine Installation 7

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