Yamaha XLT1200 User Manual download pdf (Page 7)

Engine Removal / Installation

Yamaha 1200 pv

v 1.0 © 2001 Short Block Technologies

7

Engine Installation

Oil Injection

It is SBT’s recommendation that the oil

injection pump be disabled, and block-off

plate(s) be installed prior to use of the new

engine in your ski. This is only

recommended to insure reliable lubrication

and extended engine life for all our

customer’s PWCs. Re-use of your

functioning oil injection pump, if so

equipped, does not void your warranty.

Paper Gaskets

It is SBT’s recommendation that all paper

gaskets be treated with Loctite® High-

Tack Gasket Sealer prior to installation.

Read and follow all instructions on the

product canister to insure good gasket

sealing on your new engine.

Special Gaskets

It is SBT’s recommendation that all exhaust

gaskets be sealed with Loctite® Copper

Gasket Adhesive prior to installation. Read

and follow all instructions on the product

canister to insure good gasket sealing on

your new engine.

Bolts

It is SBT’s recommendation that all bolts

be treated with Loctite® Medium Strength

Threadlocker Blue (242) during assembly.

Break-In Oil

It is SBT’s requirement that the new engine

be broken-in with additional oil in the fuel

supply for the first tank. Follow the mixing

chart on the back of the bottle to determine

quantity needed.

Electrical Connections

It is SBT’s recommendation that all

electrical connections be sanded, cleaned

and secured during the assembly process.

It is a common problem to not have solid

connections due to corrosion, paint, poor

wire condition, etc.

Disclaimer

While every precaution has been taken in

the preparation of these guides, SBT

assumes no responsibility for errors or

omissions. Neither is any Liability assumed

for damages resulting from use of the

information contained herein. Publication

of the procedures in these guides does not

imply approval of the manufacturers of the

products covered. Persons engaging in the

procedures herein do so at their own risk.

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Yamaha 1200 pv 1
Engine Installation 7

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