Yamaha E115A User Manual

A1E115A’03(61U2)E115A TUNA’03(61U2)2B61U−200S1www.motorka.org

B3FIG. 5 CYLINDER. CRANKCASE 2 CYLINDRO. CARTER 21 6E5−11111−00−1S HEAD, CYLINDER 1 2 2 2 2CULATA CILINDRO 12 6E5−11181−A1 GASKET, CYLINDER HEAD 1 2 2

B4FIG. 6 INTAKE 1 ADMISION 11 6E5−13610−00 REED VALVE ASSY 4 4VALVULA DE LAMINAS COMPLETA2 6E5−W0004−00 .REED SET 1 1.JUEGO DE VALVULAS DE LENGUETA3 6

B5FIG. 6 INTAKE 1 ADMISION 128 6E5−14198−A2 GASKET 2 2EMPAQUE29 90179−06M28 NUT 8 8TUERCA30 6E5−41217−01 ROD, ACCEL. LEVER 1 1VARILLA PALANCA ACELERAD

B6FIG. 7 INTAKE 2 ADMISION 21 6E5−13610−00 REED VALVE ASSY 4 4VALVULA DE LAMINAS COMPLETA2 6E5−W0004−00 .REED SET 1 1.JUEGO DE VALVULAS DE LENGUETA3 6

B7FIG. 7 INTAKE 2 ADMISION 228 90445−07M23 HOSE (L408) 1 1TUBO (L408)29 647−14395−60 CAP, OVERFLOW PIPE 1 1TAPA DE TUBO REBOSAMIENTO30 6E5−14483−A1 GA

C1FIG. 8 CARBURETOR 1 CARBURADOR 11 61U−14301−M1 CARBURETOR ASSY 1 1 1CARBURADOR COMPLETO 12 61U−14302−M1 CARBURETOR ASSY 2 1 1CARBURADOR COMPLETO 23

C2FIG. 8 CARBURETOR 1 CARBURADOR 128 97880−05016 .SCREW, PAN HEAD 8 8.TORNILLO DE CABEZA CON PLANA29 92900−05100 .WASHER 8 8.RONDANA30 61A−1492H−12 .J

C3FIG. 9 CARBURETOR 2 CARBURADOR 21 61U−14301−02 CARBURETOR ASSY 1 1 1CARBURADOR COMPLETO 12 61U−14302−02 CARBURETOR ASSY 2 1 1CARBURADOR COMPLETO 23

C4FIG. 9 CARBURETOR 2 CARBURADOR 228 6E5−14324−00 .SCREW, FLAT HEAD 2 2.TORNILLO CABEZA PLANA29 61A−14383−01 .SCREW, DRAIN 4 4.TORNILLO DE DRENAJE30 9

C5FIG. 10 FUEL 1 COMBUSTIBLE 11 6E5−24304−10 FUEL PIPE JOINT COMP. 1 1 1 1 1CONECTOR MANGUERA COMBUST.12 97095−06028 BOLT 1 1 1 1PERNO3 61U−24313−00 P

A2FOREWORDThis Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replace-ment parts, please refer to

C6FIG. 10 FUEL 1 COMBUSTIBLE 128 6E5−24435−00 .GASKET, BODY 2 1 1 1 1.EMPAQUE29 6E5−24411−00 .DIAPHRAGM 1 1 1 1.DIAFRAGMA30 648−24424−00 .SEAT, SPRING

C7FIG. 11 FUEL 2 COMBUSTIBLE 21 61U−24316−00 PIPE 6 1 1TUBO 62 90465−11M10 CLAMP 2 2BRIDA3 90445−13M11 HOSE (L300) 1 1TUBO (L300)4 90465−11M10 CLAMP 2

D1FIG. 11 FUEL 2 COMBUSTIBLE 228 90445−07M32 HOSE (L120) 1 1TUBO (L120)29 90468−07M02 CLIP 4 4PRESILLA30 61U−24317−00 PIPE 7 1 1TUBO 731 90465−11M10 C

D2FIG. 12 FUEL 3 COMBUSTIBLE 31 6Y2−24306−53 FUEL PIPE COMP. 1 1 1 AP FOR TUNATUBO COMBUST. COMPL 12 6E5−24305−04 .FUEL PIPE JOINT COMP. 2 1 1.CONECTO

D3FIG. 13 STARTER ARRANQUE1 61U−W1571−00 STARTER ASSY 1 1ARRANQUE COMPLETO2 61U−15711−00 .CASE, STARTER 1 1.CAJA DE ARRANQUE3 696−15773−00 .STAY 3 5 5

D4FIG. 13 STARTER ARRANQUE26 90119−08M26 BOLT, WITH WASHER 3 3TORNILLO CON ARANDELA27 90387−08M05 COLLAR 3 3COLLAR28 90385−12M04 BUSH 6 6BUJE29 697−15

D5FIG. 13 STARTER ARRANQUE53 90506−08M23 SPRING, TENSION 1 1RESORTE DE TENSION54 90508−12015 SPRING, TORSION 1 1RESORTE DE TORSION55 90149−05095 SCREW

D6FIG. 14 GENERATOR GENERADOR1 6E5−85550−00 ROTOR ASSY 1 1 1 1ROTOR COMPLETO2 6E5−85510−01 STATOR ASSY 1 1 1 1ESTATOR COMPLET3 6E5−85580−00 COIL, PULS

D7FIG. 15 ELECTRICAL 1 EQUIPO ELECTRICO 11 6N7−85537−00 COVER 1 1 1 1CUBIERTA2 6N7−85542−01−1S BRACKET 1 1 1 1SOPORTE3 6A0−82317−00 DAMPER, IGNITION C

E1FIG. 16 ELECTRICAL 2 EQUIPO ELECTRICO 21 6G5−82152−00 HOLDER, FUSE 1 1 1PORTA−FUSIBLES2 6R3−85570−01 IGNITION COIL ASSY 4 4 4 4BOBINA DE IGNICION CO

A3CONTENTSSHEET 1/2TOP COWLING 1 A4...TOP COWLING 2 A5...CYLINDER. CRANKCASE 1 A6...

E2FIG. 16 ELECTRICAL 2 EQUIPO ELECTRICO 223 97095−06012 BOLT 2 2 2 2PERNO24 92995−06600 WASHER 2 2 2 2ARANDELA25 6E5−82531−10 WIRE, LEAD 1 1 1 1CABLE

E3FIG. 17 ELECTRICAL 3 EQUIPO ELECTRICO 31 688−82540−11 NEUTRAL SWITCH ASSY 1INTERRUPTOR NEUTRAL COMPL2 6E5−82554−00 STAY, NEUTRAL SWITCH 1SOPORTE INT

E4FIG. 18 STARTING MOTOR MOTOR DE ARRANQUE1 6N7−81800−10 STARTING MOTOR ASSY 1 1 1MOTOR DE ARRANQUE COMPLETO2 6N7−81850−10 .ARMATURE ASSY 1 1 1.INDUCI

E5FIG. 19 BOTTOM COWLING CUBIERTA INFERIOR1 6E5−W4271−05−4D COWLING, BOTTOM 1 1CUBIERTA INFERIOR61U−W4271−02−4D COWLING, BOTTOM 1 1CUBIERTA INFERIOR2

E6FIG. 19 BOTTOM COWLING CUBIERTA INFERIOR26 90480−10M36 GROMMET 1 1 1 1TAPON27 6E5−42741−01−4D APRON 1 1 1 1MANDIL28 6E5−42771−01−4D APRON 1 1 1 1MAN

E7FIG. 20 STEERING DIRECCION1 6E5−W0084−13−4D HANDLE STEERING ASSY 1 1CONJUNTO DE MANIJA2 692−42111−12−4D HANDLE, STEERING 1 1MANIJA DE DIRECCION3 664

F1FIG. 20 STEERING DIRECCION28 90185−12058 NUT, SELF−LOCKING 1 1TUERCA AUTOBLOCANTE29 697−44113−00 CAM PLATE, HANDLE 1 1PLACA DE LA LEVA DEL MANGO30 6

F2FIG. 20 STEERING DIRECCION55 90175−06003 NUT, WING 1 1TUERCA MARIPOSA56 6E5−42515−00 ROD, STEERING LINK 1 1VARILLA ESLABON DIRECCION57 92995−08600 W

F3FIG. 21 CONTROL CONTROL1 6E5−48531−00 BRACKET, REMOTE CONTROL 1 1 1 1 1SOPORTE DE CONTROL REMOTO2 6E5−48538−00 CLAMP, CABLE 2 2 2 2GRAMPA DE CABLE3

F4FIG. 21 CONTROL CONTROL28 688−44194−00 CAP 1 1 1 1TAPA29 688−41636−00 ROD, MAGNETO CONTROL 1 1 1 1VARILLA DE CONTROL MAGNETO30 95380−05600 NUT 1 1 1

A4FIG. 1 TOP COWLING 1 SOPORTE SUPERIOR 11 61U−42610−L0−4D TOP COWLING ASSY 1 1SOPORTE SUPERIOR COMPL.2 6E5−42647−00−94 .HOLDER, CLAMP BAND 1 1.MORDAZ

F5FIG. 21 CONTROL CONTROL51 61U−44120−21 HANDLE GEAR SHIFT ASSY 1 1 XMANIJA DE CAMBIO COMPL52 93210−09165 O−RING 1 1 1 1JUNTA TORICA53 90386−16M66 BUS

F6FIG. 22 BRACKET 1 SOPORTE 11 6E5−43111−04−8D BRACKET, CLAMP 1 1 1SOPORTE DE LA ABRAZADERA6E5−43111−62−8D BRACKET, CLAMP 1 FOR TUNASOPORTE DE LA ABRA

F7FIG. 22 BRACKET 1 SOPORTE 124 95780−12300 NUT, FLANGE 1 FOR TUNATUERCA25 6E5−43311−A2−8D BRACKET, SWIVEL 1 1 1 1 L/YSOPORTE GIRATORIO 16E5−43311−E2−

A4FIG. 22 BRACKET 1 SOPORTE 145 95380−12600 NUT 12 FOR TUNATUERCAREF. PART NO. DESCRIPTION REMARKSNO. CODIGO NO. DESCRIPTION OBSERVACIONETEWHMH

A5FIG. 23 BRACKET 2 SOPORTE 21 93109−38M02 OIL SEAL 1 1 1SELLO ACEITE2 6E5−42510−05−8D STEERING BRACKET ASSY 1 LSOPORTE DIRECCION COMPL.6E5−42510−11−8

A6FIG. 23 BRACKET 2 SOPORTE 218 92995−14600 WASHER 2 2 2ARANDELA19 6E5−44552−01−94 HOUSING, LOWER MOUNT RUBBER 2 2 2CAJA AMORTIGUADOR INFERIOR HU20 97

A7FIG. 24 BRACKET 3 SOPORTE 31 6E5−43170−00−4D SHOCK ABSORBER ASSY 1 1 1AMORTIGUADOR COMPL.2 6E5−43128−00−8D SPACER, CLAMP BRACKET 1 1 1ESPACIADOR ABR

B1FIG. 24 BRACKET 3 SOPORTE 328 688−43184−00 COLLAR, ANCHOR LEVER 1 1 1COLLAR29 91490−30025 PIN, COTTER 1 1 1CHAVETA30 6E5−43676−00 HOOK 1 1 1GANCHORE

B2FIG. 25 BRACKET 4 SOPORTE 41 64E−43111−02−8D BRACKET, CLAMP 1SOPORTE DE LA ABRAZADERA2 6G5−45251−02 ANODE 1CATODE3 6G5−44526−00 PLATE 2PLACA 14 9709

B3FIG. 25 BRACKET 4 SOPORTE 426 6E5−82147−20 WIRE, LEAD 4 1 XCABLE CONDUCT OR 427 6G5−43144−00 HOOK, SPRING 1GANCHO28 97095−06010 BOLT 1PERNO29 6G5−43

A5FIG. 2 TOP COWLING 2 SOPORTE SUPERIOR 21 61U−42610−K0−4D TOP COWLING ASSY 1 1SOPORTE SUPERIOR COMPL.61U−42610−U0−4D TOP COWLING ASSY 1 1 FOR TUNASOP

B4FIG. 26 BRACKET 5 SOPORTE 51 64E−43139−02 CAM, TRIM SENDER 1LEVA TRANSMISOR DE INCLINDOR2 97780−60525 SCREW, TAPPING 1TORNILLO DE CABEZA DE CONO ACH

B5FIG. 26 BRACKET 5 SOPORTE 521 90109−14M54 BOLT 2 FOR TUNAPERNO22 90201−15M58 WASHER, PLATE 2ARANDELA PLANA23 95380−14800 NUT 2TUERCA90185−14M00 NUT,

B6FIG. 26 BRACKET 5 SOPORTE 541 92995−10100 WASHER 3ARANDELA42 703−82119−00 COVER, LEAD WIRE 1CUBIERTA DE CABLE CONDUCTOR43 90465−13M18 CLAMP 1BRIDARE

B7FIG. 27 POWER TRIM & TILT ASSY 1 COMPONER Y PODER VARILLA 11 64E−43800−02−4D POWER TRIM & TILT ASSY 1ELEVADOR HIDRAULICO COMPL2 64E−43825−01

C1FIG. 27 POWER TRIM & TILT ASSY 1 COMPONER Y PODER VARILLA 128 6E5−43858−00 BALL 1ESFERA29 64E−4382G−00 VALVE, SEAT 1JUEGO ASIENTO VALVULA30 9020

C2FIG. 28 POWER TRIM & TILT ASSY 2 COMPONER Y PODER VARILLA 21 64E−4388E−10 BOLT ,SCREW (L:34.7MM) 4PERNO (L:34.7MM)2 64E−43831−00 CONNECTOR, SHAF

C3FIG. 28 POWER TRIM & TILT ASSY 2 COMPONER Y PODER VARILLA 228 64E−43880−01 MOTOR ASSY 1MOTOR COMPL.29 6H1−4386K−10 .SPRING, BRUSH 2.RESORTE, ESC

C4FIG. 29 UPPER CASING FUNDA SUPERIOR1 6E5−45111−02−8D CASING, UPPER 1 1 1 1 L/YCAJA SUPERIOR6E5−45111−23−8D CASING, UPPER 1 1 1 1 XCAJA SUPERIOR2 6E5

C5FIG. 29 UPPER CASING FUNDA SUPERIOR27 6E5−14737−00 DAMPER, MUFFLER 2 2 2 2AMORTIGUADOR DE SILENCIADOR28 90183−05M02 NUT, SPRING 2 2 2 2TUERCA DE RES

C6FIG. 30 LOWER CASING. DRIVE 1 IMPULSOR E INFERIOR 11 61U−45300−13−8D LOWER UNIT ASSY 1 1 1 1 LCONJUNTO UNIDAD INFERIOR61U−45300−33−8D LOWER UNIT ASS

A6FIG. 3 CYLINDER. CRANKCASE 1 CYLINDRO. CARTER 11 61U−W0090−04−1S CRANK CYLINDER ASSY 1 1 1 1BLOQUE MOTOR COMPLETO2 61U−15100−00−1S CRANKCASE ASSY 1

C7FIG. 30 LOWER CASING. DRIVE 1 IMPULSOR E INFERIOR 118 99001−08600 CIRCLIP 1 1 1 1PRESILLA REDONDA19 90501−11M10 SPRING, COMPRESSION 1 1 1 1RESORTE D

D1FIG. 30 LOWER CASING. DRIVE 1 IMPULSOR E INFERIOR 139 93210−55M14 O−RING 1 1 1 1JUNTA TORICA40 6E5−45344−00 COVER, OIL SEAL 1 1 1 1CUBIERTA SELLO AC

D2FIG. 30 LOWER CASING. DRIVE 1 IMPULSOR E INFERIOR 164 93210−86M39 O−RING 1 1 1 1JUNTA TORICA65 6L6−45577−00−10 SHIM (T:0.10MM) 1 1 1 1 URLAINA (T:0.

D3FIG. 31 LOWER CASING. DRIVE 2 IMPULSOR E INFERIOR 21 6E5−44366−00 DAMPER, WATER SEAL 1 1 1 1GOMA DEL SELLO DE AGUA2 6E5−44361−00 TUBE, WATER 1 1 1 1

D4FIG. 31 LOWER CASING. DRIVE 2 IMPULSOR E INFERIOR 225 91490−40030 PIN, COTTER 1 1 1 1CHAVETA26 6E5−45943−00−EL PROPELLER (3X12−5/8”X21”−K) 1111 URPR

D5FIG. 32 FUEL TANK DEPOSITO DE COMBUSTIBLE1 6YJ−24201−00 FUEL TANK ASSY (24L) 1 1 1 1 APTANQUE DEL COMBUSTIBLE (24L)6YJ−24201−10 FUEL TANK ASSY (24L)

D6FIG. 33 STEERING GUIDE DIRECCIONGUIAR1 6E5−61350−02 STEERING GUIDE ATTACHMENT KIT 1 AP FOR CHINAESTUCHE ADITAMENTO GUIA DE TIM2 6E5−61351−01 .ROD, S

D7FIG. 34 REMOTE CONTROL BOX CONTROL REMOTO COMPL.1 703−48205−17 REMOTE CONTROL ASSY 1 AP WITH PT/T SW.REMOTO CONTROL COMPL.703−48201−16 REMOTE CONTRO

E1FIG. 35 REMOTE CONTROL ASSY CONTROL REMOTO COMPL.1 703−48205−17 REMOTE CONTROL ASSY 1 AP WITH PT/T SW.REMOTO CONTROL COMPL.703−48201−16 REMOTE CONTR

E2FIG. 35 REMOTE CONTROL ASSY CONTROL REMOTO COMPL.27 703−48222−00 .GRIP, CONTROL LEVER 1 1 SINGLE.MANGO DE PALANCA CONTROL28 703−48223−00 .LOCK, NEUT

A7FIG. 3 CYLINDER. CRANKCASE 1 CYLINDRO. CARTER 127 90465−06M86 CLAMP 1 1 1 1BRIDAREF. PART NO. DESCRIPTION REMARKSNO. CODIGO NO. DESCRIPTION OBSERVAC

E3FIG. 35 REMOTE CONTROL ASSY CONTROL REMOTO COMPL.54 703−82592−00 .BAND 1 1.BANDA55 703−82563−02 .TRIM & TILT SWITCH ASSY 1 WITH PT/T SW..INTERRU

E4FIG. 36 METER MEDIDOR1 6Y5−83540−14 TACHOMETER ASSY 1 AP EXCEPT FOR TUNATACOMETRO COMPLETO2 6Y5−83517−00 .BULB (12V−1.7W, T10) 1.BOMBILLA (12V−1.7W,

E5FIG. 37 REPAIR KIT 1 ESTUCHE REPARATION 11 6E5−W0001−A3 POWER HEAD GASKET KIT 1 1 1 1JUEGO DE EMPAQUE DE MOTOR2 6E5−14416−A1 .GASKET, AIR CLEANER 1

E6FIG. 37 REPAIR KIT 1 ESTUCHE REPARATION 128 92990−05100 .WASHER, SPRING 2 2 2 2.ARANDELA GROWER29 6E5−14323−03 .SCREW, AIR ADJUSTING 4 4 4 4.TORNILL

E7FIG. 38 REPAIR KIT 2 ESTUCHE REPARATION 21 6E5−W0001−C1 LOWER UNIT GASKET KIT 1 1 1 1JUEGO DE EMPAQUE UNIDAD INFER.2 6E5−41134−B0 .GASKET, EXHAUST M

NUMERICAL INDEXINDICE NUMERICOPART NO.CODIGO NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART N

NUMERICAL INDEXINDICE NUMERICOPART NO.CODIGO NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART N

NUMERICAL INDEXINDICE NUMERICOPART NO.CODIGO NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART N

NUMERICAL INDEXINDICE NUMERICOPART NO.CODIGO NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART N

NUMERICAL INDEXINDICE NUMERICOPART NO.CODIGO NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.REF.NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART NO.CODIGO NO.PART N

B1FIG. 4 CRANKSHAFT. PISTON CIGUENAL. PISTON1 6N7−11411−01 CRANKSHAFT 1 1 1 1CIGUENAL2 6E5−11447−00 SEAL, CRANK 6 6 6 6SELLO MANIVELA3 6E5−15163−00−1S

G7E115A/E115A−TUNAPARTS CATALOGUEE2002 by Yamaha Motor Co., Ltd.1st Edition, Aug. 2002All rights reserved.Any reprinting or unauthorized usewithout th

B2FIG. 4 CRANKSHAFT. PISTON CIGUENAL. PISTON20 6K7−11633−00 PIN, PISTON 4 4 4 4PASADOR, PISTON21 6E5−11634−00 CLIP, PISTON PIN 8 8 8 8PRESILLA, BULON