Yamaha BRUIN 350 Owner's Manual

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Summary of Contents

Page 1 - YFM35FAV

5UH-F8199-13LIT-11626-19-65READ THIS MANUAL CAREFULLY!It contains important safety information.This ATV should not be ridden by anyone under 16 years

Page 2 - EBU00776

1-1EBU00464LOCATION OF THE WARNING AND SPECIFICATION LABELSEE.book Page 1 Saturday, March 26, 2005 9:48 AM

Page 3 - INTRODUCTION

7-35Test your brakes after leaving the water. Donot continue to ride your ATV without verifyingthat you have regained proper braking ability.CAUTION:_

Page 4 - IMPORTANT MANUAL INFORMATION

7-361. V-belt cooling duct check hose (left front side of ATV)1. Drive select lever box check hose1. Storage box check hose1. V-belt case drain plugEE

Page 5 - IMPORTANT NOTICE

7-37RIDING OVER ROUGH TERRAIN Riding over rough terrain should be done withcaution. Look out for obstacles which couldcause damage to the ATV or could

Page 6 - CONTENTS

7-38SLIDING AND SKIDDING Care should be used when riding on loose orslippery surfaces since the ATV may slide. Ifunexpected and uncorrected, sliding c

Page 7

7-39With practice, over a period of time, skill atcontrolled sliding can be developed. The ter-rain should be chosen carefully before at-tempting such

Page 8

7-40WHAT TO DO IF ... This section is designed to be a referenceguide only. Be sure to read each section onriding techniques completely.WHAT TO DO ...

Page 9

7-41●If your ATV is traversing a sloping surface: Be sure to ride with your weight positionedtowards the uphill side of the ATV to main-tain proper ba

Page 10 - SPECIFICATION LABELS

8-1EBU005151-PERIODIC MAINTENANCE AND ADJUSTMENTPeriodic inspection, adjustment and lubrica-tion will keep your machine in the safest andmost efficien

Page 11 - 5ND-F4877-00

8-212345678910111213141. Owner’s manual2. Owner’s tool kit3. Low-pressure tire gaugeNOTE:_ If you do not have a torque wrench availableduring a servic

Page 12 - 5ND-F4897-00

8-3EBU15731Periodic maintenance chart for the emission control systemNOTE:_ ●For ATVs not equipped with an odometer or an hour meter, follow the month

Page 13 - LOADING LIMIT

1-21234567891011121314Read and understand all of the labels on yourmachine. They contain important informationfor safe and proper operation of your AT

Page 14 - SAFETY INFORMATION

8-4EBU15720General maintenance and lubrication chartITEM ROUTINEWhichever comes firstINITIAL EVERYmonth136612km(mi)320 (200)1,300 (800)2,500 (1,600)2,

Page 15

8-5NOTE:●Recommended brake fluid: DOT 4●Brake fluid replacement:• When disassembling the master cylinder or cali-per, replace the brake fluid. Normall

Page 16

8-6EBU08070Panel removal and installationThe panel illustrated needs to be removed toperform some of the maintenance describedin this chapter. Refer t

Page 17

8-7EBU14540Engine oil and oil filter cartridgeThe engine oil level should be checked beforeeach ride. In addition, the oil must be changedand the oil

Page 18

8-85. Insert the dipstick in the oil filler hole(without screwing it in), and then removeit again to check the oil level.NOTE:_ The engine oil should

Page 19

8-9To change the engine oil (with or withoutoil filter cartridge replacement)1. Start the engine, warm it up for severalminutes, and then turn it off.

Page 20 - EBU00032

8-101. Oil filter wrenchNOTE:_ An oil filter wrench is available at a nearbyYamaha dealer. _5. Apply a light coat of engine oil to theO-ring of the ne

Page 21 - 1. Key identification number

8-116. Install the new oil filter cartridge with anoil filter wrench, and then tighten it to thespecified torque with a torque wrench.1. Torque wrench

Page 22 - 1. Model label

8-12CAUTION:_ ●In order to prevent clutch slippage(since the engine oil also lubricatesthe clutch), do not mix any chemicaladditives. Do not use oils

Page 23 - CONTROL FUNCTIONS

8-133. If the oil is below the brim of the filler hole,add sufficient oil of the recommendedtype to raise it to the correct level.CAUTION:_ Be sure no

Page 24 - EBU12500

1-334Overloading this ATV or carrying cargo improperly can changehandling, stability and braking performance and can lead to anaccident. Never exceed

Page 25

8-144. Remove the oil filler bolt and the drainbolt to drain the oil.1. Final gear oil drain bolt5. Install the drain bolt, and then tighten it tothe

Page 26 - EBU00733

8-15EBU12411Differential gear oil replacement1. Place the ATV on a level surface.2. Place a container under the differentialgear case to collect the u

Page 27

8-165. Fill the differential gear case with thespecified amount of the recommendedoil.NOTE:_ ●Do not exceed the specified differentialgear oil quantit

Page 28

8-17EBU00862Axle bootsCheck the protective boots for holes or tears.If any damage is found, have them replacedby a Yamaha dealer.1. Axle boot (× 2 eac

Page 29

8-182. Use the spark plug wrench in the owner’stool kit to remove the spark plug as shown.1. Spark plug wrenchInspectionThe spark plug is an important

Page 30 - 1. Throttle lever

8-19a. Spark plug gap2. Clean the surface of the spark plug gas-ket and its mating surface, and then wipeoff any grime from the spark plugthreads.3. I

Page 31 - 1. Locknut 2. Adjusting screw

8-20EBU15140Air filter element cleaningNOTE:_ There is a check hose at the bottom of the airfilter case. If dust or water collects in thishose, empty

Page 32 - 1. Rear brake lever

8-214. Pull off the lock plate, and then removethe air filter element from its frame.1. Air filter element frame 2. Air filter element3. Lock plate5.

Page 33 - 1. Lock plate

8-228. Apply Yamaha foam air filter oil or otherquality foam air filter oil to the air filter el-ement.NOTE:_ The air filter element should be wet but

Page 34 - 1. Recoil starter

8-23EBU06411V-belt cooling duct check hoseIf dust or water collects in the V-belt coolingduct check hose, remove the hose and cleanit. 1. V-belt cooli

Page 35 - 1. Fuel tank cap

1-4678PULLING LOAD: 4900 N(500kgf)1102 l b fTONGUE WEIGHT: 147 N(15kgf)33 lbf5ND-F151K-00MAXIMUM.LOADING LIMITMAXIMUM LOADING LIMITEE.book Page 4 Sa

Page 36 - ON Position

8-24EBU01066Spark arrester cleaningBe sure the exhaust pipe and muffler are coolbefore cleaning the spark arrester.1. Remove the bolts.2. Remove the t

Page 37 - RES Position

8-25EBU00296Carburetor adjustmentThe carburetor is a vital part of the engine andrequires very sophisticated adjustment. Mostadjusting should be left

Page 38 - 1. Seat 2. Seat lock lever

8-26EBU13020Idle speed adjustmentNOTE:_ A diagnostic tachometer must be used for thisprocedure. _1. Start the engine and warm it up for a fewminutes a

Page 39

8-27EBU03050Select lever safety system cable adjustmentThe select lever safety system cable stretch-es with use, resulting in improper function. Topre

Page 40 - 2. Position indicator

8-28a. Throttle lever free playEBU13090Front brake pad check Check the brake pads for damage and wear.If a brake pad thickness is less than 1 mm(0.04

Page 41 - 1. Special wrench

8-29EBU00313Rear brake shoe inspectionA wear indicator is provided on the rear brake.This indicator allows checking of brake shoewear without disassem

Page 42

8-30Observe these precautions:●When checking the brake fluid level, makesure the top of the brake fluid reservoir islevel. ●Use only the designated qu

Page 43 - PRE-OPERATION CHECKS

8-31EBU11860Brake fluid replacement Complete fluid replacement should be doneonly by trained Yamaha service personnel.Have a Yamaha dealer replace the

Page 44 - EBU12521

8-32EBU01239Rear brake pedal and lever adjustmentBrake pedal free play adjustment1. Fully loosen the adjusting nut on thebrake lever cable at the rear

Page 45

8-332. Turn the adjusting nut on the brake pedalcable until the free play is 20–30 mm(0.79–1.18 in).a. Brake pedal free playBrake lever free play adju

Page 46

2-1SAFETY INFORMATIONEBU13401AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differentlyfrom other vehicles including motorcycles

Page 47

8-342. Turn in the adjusting nut on brake cableto provide a gap of 0–1 mm (0–0.04 in)between the brake camshaft lever andthe pin.1. Adjusting nut (bra

Page 48

8-35EBU12590Adjusting the rear brake light switchThe rear brake light switch, which is activatedby the brake pedal and rear brake lever, isproperly ad

Page 49 - EBU11700

8-361. Rear brake light switch 2. Adjusting nutEBU00356Cable inspection and lubricationLubricate the inner cables and the cable ends.If the cables do

Page 50 - EBU00157

8-37EBU12600Lubricating the brake levers and brake pedalLubricate the pivoting parts.NOTE:_ To access the brake pedal pivot, remove pan-el A. (See pag

Page 51

8-38EBU01112Wheel removal1. Loosen the wheel nuts.2. Elevate the ATV and place a suitablestand under the frame.3. Remove the nuts from the wheel.4. Re

Page 52 - EBU00159

8-39EBU11211Wheel installation1. Install the wheel and the nuts.NOTE:_ ●The arrow mark on the tire must pointtoward the rotating direction of the wh

Page 53 - Tire wear limit

8-40EBU00380BatteryThis machine is equipped with a sealed-typebattery. Therefore it is not necessary to checkthe electrolyte or add distilled water in

Page 54 - OPERATION

8-41EBU00385Battery maintenance1. When the machine is not used for amonth or longer, remove the battery andstore it in a cool, dark place. Completelyr

Page 55 - 2. Half open 3. Closed

8-421. Main fuse 2. Spare main fuse3. Fuse box1. Headlight fuse2. Ignition fuse3. Four-wheel drive fuse4. Signaling system fuse5. Spare fuse (× 3)Spec

Page 56

8-43CAUTION:_ To prevent accidental short-circuiting,turn off the main switch when checking orreplacing a fuse. _ EBU15951Replacing a headlight bulbIf

Page 57

2-21234567891011121314●Never operate an ATV without wearing an approved motorcycle helmet that fits properly. Youshould also wear eye protection (gogg

Page 58

8-442. Disconnect the headlight coupler by lift-ing the tab as shown and pulling out thecoupler.1. Headlight coupler3. Remove the headlight bulb holde

Page 59

8-454. Install a new headlight bulb holder as-sembly by inserting it and turning it clock-wise.1. Do not touch the glass part of the bulb.CAUTION:_ Do

Page 60 - EBU02101

8-465. Connect the headlight coupler.6. Install the headlight bulb holder cover atthe rear of the headlight. EBU01089Headlight beam adjustmentCAUTION:

Page 61 - EBU15690

8-47EBU01105Tail/brake light bulb replacementIf the tail/brake light bulb burns out, have aYamaha dealer replace it.EBU00412TroubleshootingAlthough Ya

Page 62 - EBU13750

8-48WARNINGPOTENTIAL HAZARDChecking the fuel system while smok-ing or near an open flame.WHAT CAN HAPPENFuel can ignite or explode, causing se-vere in

Page 63 - EBU00222

8-49EBU04400Troubleshooting chart1. FuelCheck if there is fuelin the fuel tank.There is fuel.Turn the fuel cocklever to “OFF”.No fuel.Fuel cock isclog

Page 64 - EBU12461

9-11234567891011121314EBU004191-CLEANING AND STORAGEA. CLEANINGFrequent, thorough cleaning of your machinewill not only enhance its appearance but wil

Page 65

9-26. Clean the seat with a vinyl upholsterycleaner to keep the cover pliable andglossy.7. Automotive type wax may be applied toall painted and chrome

Page 66 - EBU14610

9-3EBU00530B. STORAGELong term storage (60 days or more) of yourmachine will require some preventive proce-dures to guard against deterioration. After

Page 67

9-47. Remove the battery and charge it. Storeit in a dry place and recharge it once amonth. Do not store the battery in an ex-cessively warm or cold p

Page 68

2-3●Always follow proper procedures for climbing hills as described in this manual. Check the ter-rain carefully before you start up any hill. Never c

Page 69

10-11234567891011121314EBU004281-SPECIFICATIONSModelYFM35FADimensions:Overall length 1,984 mm (78.1 in)Overall width 1,085 mm (42.7 in)Overall height

Page 70

10-2Engine oil:TypeRecommended engine oil classification: API Service SE, SF, SG type or higherQuantity:Without oil filter cartridge replacement 2.2 L

Page 71

10-3Final gear case oil:Type SAE80 API GL-4 Hypoid gear oilQuantity 0.23 L (0.20 Imp qt, 0.24 US qt)Differential gear case oil:Type SAE80 API GL-4 Hyp

Page 72

10-4Transmission:Primary reduction system V-beltSecondary reduction system Shaft driveSecondary reduction ratio 41/21 × 24/18 × 33/9 (9.545)Transmissi

Page 73

10-5Suspension:Front suspension Double wishboneRear suspension Swingarm (monocross)Shock absorber:Front shock absorber Coil spring / oil damperRear sh

Page 74

10-6Bulb voltage, wattage × quantity:Headlight 12 V, 30/30 W × 2Tail/brake light 12 V, 5/21 W × 1Neutral indicator light 12 V, 1.7 W × 1Reverse indica

Page 75

11-1EBU00430NOISE REGULATIONTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The re

Page 76

12-11234567891011121314EBU157401-MAINTENANCE RECORDCopies of work orders and/or receipts for parts you purchase and install will be required to docu-m

Page 77

13-1EBU00432YAMAHA MOTOR CORPORATION, U.S.A. ATV LIMITED WARRANTYE-13.fm Page 1 Thursday, August 4, 2005 4:14 PM

Page 78

13-21234567891011121314EE.book Page 2 Saturday, March 26, 2005 9:48 AM

Page 79

2-4●Always be careful when skidding or sliding. Learn to safely control skidding or sliding by prac-ticing at low speeds and on level, smooth terrain.

Page 80

14-1EBU00435YAMAHA EXTENDED SERVICE (Y.E.S.)EE.book Page 1 Saturday, March 26, 2005 9:48 AM

Page 81

14-21234567891011121314EBU00436WARNING_ Indicates a potential hazard that couldresult in serious injury or death. EE.book Page 2 Saturday, March 26,

Page 82

EBU00437EE.book Page 3 Saturday, March 26, 2005 9:48 AM

Page 83

PRINTED IN USA2005.08-3.6×1 CR(E)YAMAHA MOTOR CO., LTD.EBU00438LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.(For replacement m

Page 86

2-5WARNINGPOTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you couldbe burned. HOW TO AVOID THE HAZARD Alwa

Page 87

2-6WARNINGPOTENTIAL HAZARD Starting or running the engine in aclosed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and maycause loss of consciousn

Page 88

EBU00776

Page 89

3-1EBU000321-DESCRIPTION AND MACHINE IDENTIFICATION1. Rear shock absorber assembly spring preload adjusting ring2. Spark arrester3. Storage box and to

Page 90

3-21234567891011121314EBU00600Identification number recordsRecord the key identification number, vehicleidentification number and model label infor-ma

Page 91

3-3EBU00036Vehicle identification numberThe vehicle identification number is stampedinto the frame.1. Vehicle identification number (front left side)N

Page 92

4-11234567891011121314EBU000391-CONTROL FUNCTIONSWARNINGIndicates a potential hazard that couldresult in serious injury or death.EBU09420Main switchFu

Page 93

4-2EBU08020Indicator and warning lights 1. Neutral indicator light “N”2. Reverse indicator light “R”3. Four-wheel-drive indicator light “”4. Oil tempe

Page 94

4-3EBU00605Four-wheel-drive indicator light “”This indicator light comes on when the 2WD/4WD switch is in the 4WD position.NOTE:Due to the synchronizi

Page 95

4-4EBU00733Oil temperature warning light checking method ACB-10ETurn the main switch to “ON” and the engine stop switch to “”.Oil temperature warning

Page 96

4-5EBU00053Handlebar switches1. Light switch “ //OFF”2. Engine stop switch “ / ”3. Start switch “”EBU01204Light switch “ //OFF”Set the switch to “” to

Page 97

4-6EBU00607Start switch “”The starter motor cranks the engine when thisswitch is pushed.CAUTION:See starting instructions prior to startingthe engine.

Page 98

4-7WARNINGPOTENTIAL HAZARDChanging from 2WD to 4WD or from4WD to 2WD while the ATV is moving.WHAT CAN HAPPENThe ATV handles differently in 2WDthan in

Page 99

EBU009411-INTRODUCTIONCongratulations on your purchase of the Yamaha YFM35FA. It represents the result of manyyears of Yamaha experience in the produc

Page 100 - CAUTION:

4-8EBU00062Throttle leverOnce the engine is running, movement of thethrottle lever will increase the engine speed.Regulate the speed of the machine by

Page 101 - 1. V-belt case drain plug

4-9EBU01159Speed limiterThe speed limiter keeps the throttle from fullyopening, even when the throttle lever ispushed to the maximum. Turning in the a

Page 102

4-10EBU00070Front brake leverThe front brake lever is located on the righthandlebar. Pull it toward the handlebar to ap-ply the front brake.1. Front b

Page 103

4-11EBU00074Parking brakeUse the parking brake when you have to startthe engine or park the machine, especially ona slope. Apply the rear brake lever

Page 104

4-12EBU01106Drive select lever The drive select lever is used to shift your ma-chine into the forward, neutral and reverse po-sitions. (Refer to page

Page 105

4-13EBU00092Fuel tank capRemove the fuel tank cap by turning it coun-terclockwise.1. Fuel tank capWARNINGPOTENTIAL HAZARD Starting the engine without

Page 106

4-14EBU00093Fuel cockThe fuel cock supplies fuel from the fuel tankto the carburetor.The fuel cock has three positions.OFF: With the lever in this pos

Page 107 - ADJUSTMENT

4-151. Arrow mark pointing to “RES”EBU00095Starter (choke) “”Starting a cold engine requires a richer air-fuelmixture. A separate starter circuit supp

Page 108 - 1. Owner’s manual

4-16EBU05670SeatTo remove the seat, pull the seat lock leverupward and pull up the seat at the rear.1. Seat 2. Seat lock leverTo install the seat, ins

Page 109 - EBU15731

4-17EBU14580Storage boxCAUTION:_ To protect from damage, do not put metalproducts, like tools or sharply edged prod-ucts directly in the storage box.

Page 110 - EBU15720

EBU00801IMPORTANT MANUAL INFORMATIONFAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SE-RIOUS INJURY OR DEATH.Particularly import

Page 111

4-18EBU00582Front carrierEBU00583Rear carrierEBU01104Front shock absorber adjustmentThe spring preload can be adjusted to suit therider’s weight and r

Page 112

4-191. Special wrenchEBU01103Rear shock absorber adjustmentThe spring preload can be adjusted to suit therider’s weight and riding conditions.Adjust t

Page 113 - 1. Engine oil filler cap

4-20NOTE:_ A special wrench can be obtained at aYamaha dealer to make this adjustment. _1. Special wrenchEBU00112WARNINGIndicates a potential hazard t

Page 114

5-112345678910111213141-PRE-OPERATION CHECKSBefore using this machine, check the following points:ITEM ROUTINE PAGEFront brake• Check operation, free

Page 115 - 1. Oil filter cartridge

5-2EBU12521Front and rear brakesBrake levers and brake pedal●Check for correct free play in the frontbrake lever. If the free play is incorrect,have a

Page 116 - 1. O-ring

5-3Brake fluid leakage (front brake)Check to see if any brake fluid is leaking out ofthe hose, joint or brake fluid reservoir of thefront brake. Apply

Page 117 - 1. Torque wrench

5-4EBU01085FuelMake sure there is sufficient gasoline in thetank.CAUTION:_ Use only unleaded gasoline. The use ofleaded gasoline will cause severe dam

Page 118

5-5Gasohol There are two types of gasohol; gasohol con-taining ethanol and that containing methanol.Gasohol containing ethanol can be used ifethanol c

Page 119

5-6EBU10842Engine oilMake sure the engine oil is at the specifiedlevel. Add oil as necessary. (See pages 8-7–8-12.)CAUTION:_ ●In order to prevent clut

Page 120

5-7EBU00678Differential gear oilMake sure the differential gear oil is at thespecified level. Add oil as necessary. (Seepages 8-15–8-16 for details.)E

Page 121 - EBU12411

AFFIX DEALERLABEL HEREEBU150001-IMPORTANT NOTICEThis ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to oper-ate this

Page 122

5-8EBU00157TiresWARNINGPOTENTIAL HAZARDOperating this ATV with improper tires,or with improper or uneven tire pres-sure.WHAT CAN HAPPENUse of improper

Page 123 - 1. Spark plug cap

5-94. Use no more than the followingpressures when seating the tirebeads.Front 250 kPa (2.5 kgf/cm2, 36 psi)Rear 250 kPa (2.5 kgf/cm2, 36 psi)Higher p

Page 124 - 1. Spark plug wrench

5-10EBU00159How to measure tire pressureUse the low-pressure tire gauge.NOTE:The low-pressure tire gauge is included asstandard equipment. Make two me

Page 125

5-11EBU00160Tire wear limitWhen the tire groove decreases to 3 mm(0.12 in) due to wear, replace the tire.a. Tire wear limitEE.book Page 11 Saturday,

Page 126 - 1. Air filter case check hose

6-1EBU001611-OPERATIONWARNINGIndicates a potential hazard that couldresult in serious injury or death.EBU14591Starting a cold engine1. Apply the rear

Page 127

6-21234567891011121314NOTE:_ ●When the drive select lever is in the neu-tral position, the neutral indicator lightshould come on. If it does not come

Page 128

6-3NOTE:_ ●If the engine fails to start, release thestart switch, then push the start switchagain. Pause a few seconds before thenext attempt. Each cr

Page 129

6-4EBU14600Drive select lever operation and reverse drivingCAUTION:_ Before shifting, stop the machine and re-turn the throttle lever to its closed po

Page 130 - 1. Spark arrester

6-5Shifting: reverse 1. Bring the machine to a complete stopand return the throttle lever to the closedposition.2. Apply the brake pedal.3. Shift the

Page 131

6-6WARNINGPOTENTIAL HAZARD Improper operation in reverse. WHAT CAN HAPPEN You could hit an obstacle or person be-hind you, resulting in serious injury

Page 132 - 1. Throttle stop screw

EBU00014WARNINGIndicates a potential hazard that couldresult in serious injury or death.CONTENTSLOCATION OF THE WARNING AND SPECIFICATION LABELS...

Page 133 - 1. Locknut 2. Adjusting bolt

6-7EBU02101Engine break-inThere is never a more important period in thelife of your machine than the period betweenzero and 20 hours. For this reason,

Page 134 - EBU13090

6-810–20 hours: Avoid prolonged operation above 3/4 throttle.Rev the machine freely but do not use fullthrottle at any time.After break-in: Avoid prol

Page 135 - 1. Minimum level mark

6-9EBU13750Parking on a slope1. Bring the machine to a stop by applyingthe brakes.2. Stop the engine.3. With the rear brake lever and pedal ap-plied,

Page 136

6-10EBU00221Accessories and loadingEBU00222AccessoriesAccessories can affect the handling and con-trol of your ATV. Keep the following in mindwhen con

Page 137 - EBU11870

6-11EBU12461LoadingCargo or a trailer can change the stability andhandling of an ATV. You must use common sense and good judg-ment when carrying cargo

Page 138 - EBU01239

6-12●Ride more slowly than you would without aload. The more weight you carry, the slow-er you should go.●Allow more braking distance. A heavier ve-hi

Page 139

6-13EBU14610WARNING_ Indicates a potential hazard that couldresult in serious injury or death.EE.book Page 13 Saturday, March 26, 2005 9:48 AM

Page 140

7-171-Riding Your ATVEE.book Page 1 Saturday, March 26, 2005 9:48 AM

Page 141 - EBU12590

7-3WARNING_ Indicates a potential hazard that couldresult in serious injury or death.GETTING TO KNOW YOUR ATV This ATV is for recreation and utility u

Page 142 - EBU00356

7-4RIDE WITH CARE AND GOOD JUDGEMENTGet training if you are inexperienced. Beginners should get training from a certifiedinstructor. Become familiar w

Page 143 - EBU12600

PRE-OPERATION CHECKS ... 5-1Front and rear brakes ... 5-2Fuel ... 5-4Engine oi

Page 144 - 1. Nut (× 4)

7-5Not recommended for children under16 years of age. WARNINGPOTENTIAL HAZARD Failure to follow the age recommenda-tions for this ATV. WHAT CAN HAPPEN

Page 145 - 1. Tapered nut

7-6This ATV is designed to carry operator andcargo only – passengers prohibited. WARNINGPOTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HA

Page 146

7-7Apparel WARNINGPOTENTIAL HAZARD Operating this ATV without wearing anapproved motorcycle helmet, eye pro-tection and protective clothing. WHAT CAN

Page 147

7-8Do not operate after consuming alcohol ordrugs. Operator’s performance capability is reducedby the influence of alcohol or drugs.WARNINGPOTENTIAL H

Page 148

7-9Pre-operation checks Always perform the pre-operation checks list-ed on page 5-1 before riding for safety andproper care of the ATV. WARNINGPOTENTI

Page 149

7-10WARNING_ Indicates a potential hazard that couldresult in serious injury or death.Do not operate at speeds too fast for yourskills or the conditio

Page 150 - 1. Headlight coupler

7-11Loading and accessories Use extra caution when riding the ATV withadditional loads, such as accessories or car-go. The ATV’s handling may be adver

Page 151

7-12During operation Always keep your feet on the footboards dur-ing operation. Otherwise your feet may con-tact the rear wheels. WARNINGPOTENTIAL HAZ

Page 152

7-13Avoid wheelies and jumping. You may losecontrol of the ATV or overturn. WARNINGPOTENTIAL HAZARD Attempting wheelies, jumps, and otherstunts. WHAT

Page 153 - EBU00412

7-14Modifications WARNINGPOTENTIAL HAZARD Operating this ATV with improper modi-fications. WHAT CAN HAPPEN Improper installation of accessories ormodi

Page 154

PERIODIC MAINTENANCE AND ADJUSTMENT... 8-1Owner’s manual and tool kit... 8-1Periodic maintenance chart for the

Page 155 - Troubleshooting chart

7-15Exhaust system The exhaust system on the ATV is very hotduring and following operation. To preventburns, avoid touching the exhaust system.Park th

Page 156 - CLEANING AND STORAGE

7-16BE CAREFUL WHERE YOU RIDE This ATV is designed for off-road use only.Riding on paved surfaces can cause loss ofcontrol. WARNINGPOTENTIAL HAZARD Op

Page 157

7-17Do not ride on any public road, street, or high-way. Riding on public roads can result in collisionswith other vehicles. WARNINGPOTENTIAL HAZARD O

Page 158 - EBU00530

7-18Know the terrain where you ride. Ride cau-tiously in unfamiliar areas. Stay alert forholes, rocks, or roots in the terrain, and oth-er hidden haza

Page 159

7-19WARNINGPOTENTIAL HAZARD Failure to use extra care when operatingon excessively rough, slippery or looseterrain. WHAT CAN HAPPEN Could cause loss o

Page 160 - SPECIFICATIONS

7-20When riding in an area where you might noteasily be seen, such as desert terrain, mounta caution flag on the ATV. DO NOT use theflag pole bracket

Page 161 - SAE 5W30

7-21Select a large, flat area off-road to become fa-miliar with your ATV. Make sure that this areais free of obstacles and other riders. Youshould pra

Page 162

7-22TURNING YOUR ATV To achieve maximum traction while riding off-road, the two rear wheels are mounted solidlyon one axle and turn together at the sa

Page 163

7-23This procedure should be practiced at slowspeed many times in a large off-road areawith no obstacles. If an incorrect technique isused, your ATV m

Page 164

7-24CLIMBING UPHILL Use proper riding techniques to avoid vehicleoverturns on hills. Be sure that you can ma-neuver your ATV well on flat ground befor

Page 165

CLEANING AND STORAGE... 9-1A. Cleaning... 9-1B. Storage ... 9-3SPECIFI

Page 166 - NOISE REGULATION

7-25WARNINGPOTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause theATV to overturn. HOW TO AVOID THE HAZAR

Page 167 - MAINTENANCE RECORD

7-26If you are climbing a hill and you find that youhave not properly judged your ability to makeit to the top, you should turn the ATV aroundwhile yo

Page 168 - ATV LIMITED WARRANTY

7-27When crossing the side of a hill: Always follow proper procedures as de-scribed in the Owner’s Manual. Avoid hills with excessively slippery orloo

Page 169

7-28If your ATV has stalled or stopped and youbelieve you can continue up the hill, restartcarefully to make sure you do not lift the frontwheels whic

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7-29If you begin rolling backwards: Keep weight uphill. 2WD: Never apply the rear brakewhile rolling backwards. Apply thefront brake. When fully stopp

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7-30RIDING DOWNHILL When riding your ATV downhill, shift yourweight as far to the rear and uphill side of theATV as possible. Move back on the seat an

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7-31WARNINGPOTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause theATV to overturn. Always follow prope

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7-32CROSSING A SLOPE Traversing a sloping surface on your ATV re-quires you to properly position your weight tomaintain proper balance. Be sure that y

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7-33EE.book Page 33 Saturday, March 26, 2005 9:48 AM

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7-34CROSSING THROUGH SHALLOW WATER The ATV can be used to cross slow moving,shallow water of up to a maximum of 35 cm(14 inches) in depth. Before ente

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