Yamaha RHINO YXR45FAV Owner's Manual

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Summary of Contents

Page 1 - OWNER’S MANUAL

5UG-F8199-14LIT-11626-20-64READ THIS MANUAL CAREFULLY!It contains important safety information.YXR66FWOWNER’S MANUALDIC2342

Page 2 - EBU00776

1-1EVU000601-LOCATION OF THE WARNING AND SPECIFICATION LABELS5876513234EE.book Page 1 Friday, August 3, 2007 4:52 PM

Page 3 - INTRODUCTION

8-5EVU01650General maintenance and lubrication chartITEM ROUTINEWhichever comes firstINITIAL EVERYmonth136612km(mi)320 (200)1,200 (750)2,400 (1,500)2,

Page 4 - IMPORTANT MANUAL INFORMATION

8-6Recommended brake fluid: DOT 4Brake fluid replacement:● Replace the brake fluid when disassembling the master cylinder or caliper.● Check the brake

Page 5 - IMPORTANT NOTE ABOUT USE

8-7EVU00680HoodTo openUnhook the hood latches, and then slowly tiltthe hood up until it stops.1. Latch (× 2)1. HoodEE.book Page 7 Friday, August 3,

Page 6 - CONTENTS

8-8To closeLower the hood slowly to its original position,and then hook the hood latches. Secure pro-jections 1 on the rear of the hood into slots 2on

Page 7

8-9EVU00691ConsoleTo remove1. Remove the seats. (See page 4-13 forseat removal and installation proce-dures.)2. Remove the parking brake lever boot.3.

Page 8

8-10EVU00701Engine oil and oil filter cartridgeCheck engine oil level before each operation.In addition, change the oil and the oil filter car-tridge

Page 9

8-117. Insert the dipstick into the oil filler hole,and then tighten the oil filler cap.8. Reinstall the console.To change the engine oil (with or wit

Page 10 - SPECIFICATION LABELS

8-12Skip steps 5–7 if the oil filter cartridge is notbeing replaced.5. Remove the oil filter cartridge with an oilfilter wrench. An oil filter wrench

Page 11 - YAMAHA 5B4-K8483-00

8-131. Oil filter cartridge 2. Torque wrench8. Reinstall the engine oil drain bolt, andthen tighten it to the specified torque.9. Add the specified a

Page 12 - Keep hands, body, and other

8-14NOTICE● In order to prevent clutch slippage(since the engine oil also lubricates theclutch), do not mix any chemical addi-tives with oil. Do not u

Page 13 - MAX 7.3 INCH

1-21234567891011121314Read and understand all of the labels on your vehicle. They contain important information for safeand proper operation of your v

Page 14 - YAMAHA 5B4-F1558-00

8-15EVU00710Final gear oilChecking the final gear oil level1. Park the vehicle on a level surface.2. Remove the oil filler bolt, and then checkthe oil

Page 15 - YAMAHA 5B4-F1568-01

8-16Changing the final gear oil1. Park the vehicle on a level surface.2. Place a container under the final gearcase to collect the used oil.3. Remove

Page 16 - SAFETY INFORMATION

8-17EVU00721Differential gear oilChecking the differential gear oil level1. Park the vehicle on a level surface.2. Remove the differential gear oil fi

Page 17

8-181. Differential gear oil drain bolt4. Reinstall the differential gear oil drainbolt, and tighten it to the specified torque.5. Fill the differenti

Page 18

8-19EVU00732CoolantThe coolant level should be checked beforeeach ride.Checking the coolant level1. Park the vehicle on a level surface.2. Open the ho

Page 19

8-20Changing the coolantThe coolant must be changed by a Yamahadealer at the intervals specified in the periodicmaintenance and lubrication chart.Addi

Page 20

8-211. Rear axle boot (× 2 each side)5UG14001Spark plug inspectionRemoval1. Lift the cargo bed up. (See pages 4-15–4-16 for cargo bed lifting and lowe

Page 21

8-221. Spark plug wrenchInspectionThe spark plug is an important engine compo-nent and is easy to inspect. The condition ofthe spark plug can indicate

Page 22

8-23Installation1. Measure the electrode gap with a wirethickness gauge and, if necessary, adjustthe gap to specification.a. Spark plug gap2. Clean th

Page 23

8-245UG14002Cleaning the air filter elementsCleaning the intake duct air filter element1. Remove the air intake duct grill by remov-ing the quick fast

Page 24

1-345YAMAHA 5B4-F1696-00WARNING!Keep hands, body, and other people away from pinch points when lowering bed. Do not hold the cage/frame while closing

Page 25 - Aftermarket tires and rims

8-255. Reinstall the air filter element into the airintake duct grill.6. Reinstall the air intake duct grill by install-ing the quick fastener screws.

Page 26 - DESCRIPTION

8-263. Remove the air filter case cover by un-hooking the holders.1. Air filter case cover holder (× 4) 2. Air filter case cover4. Remove the air filt

Page 27 - OP QRS T U

8-275. Remove the sponge material from itsframe.1. Air filter frame 2. Sponge material3. Element retaining plate6. Wash the sponge material gently but

Page 28 - FUNCTIONS

8-288. Wash the sponge material in warm soapywater to remove remaining solvent, thenrinse thoroughly with plain warm water.9. Squeeze excess water out

Page 29 - EVU01150

8-29The air filter element should be cleaned every20–40 hours. It should be cleaned and lubri-cated more often if the vehicle is operated inextremely

Page 30 - EVU01161

8-305UG14003V-belt cooling duct check hoseThe V-belt cooling duct check hose is locatedunder the driver seat. (See page 4-13 for seatremoval and insta

Page 31 - EVU01630

8-31EVU00792Cleaning the spark arresterWARNINGHot exhaust system may cause burns. Toavoid burns or fires, make sure that the en-gine is stopped and th

Page 32 - ● a fuel meter

8-32EVU00800Carburetor adjustmentThe carburetor is a vital part of the engine andrequires very sophisticated adjustment. Mostadjusting should be left

Page 33 - 2. Fuel meter 3. “E” segment

8-33EVU00810Idle speed adjustmentA diagnostic tachometer must be used for thisprocedure.1. Start the engine and warm it up for a fewminutes at approxi

Page 34 - 1. Light switch “OFF/ / ”

8-34Valve clearanceThe correct valve clearance changes withuse, resulting in improper fuel/air supply orengine noise. To prevent this, the valve clear

Page 35 - EVU01183

1-467YAMAHA 5B4-F4897-00WARNING!YAMAHA 5UG-F151J-00MAX 7.3 INCH(185MM)EE.book Page 4 Friday, August 3, 2007 4:52 PM

Page 36 - 1. Brake pedal

8-35The wheels need to be removed to check thebrake pads. (See pages 8-42–8-45 for wheelremoval and installation procedures.)1. Brake pad wear indicat

Page 37 - EVU00280

8-36EVU00850Checking the brake fluid level1. Minimum level markInsufficient brake fluid may allow air to enterthe brake system, possibly causing thebr

Page 38 - 1. Fuel tank cap

8-37●Brake fluid may deteriorate painted surfac-es or plastic parts. Always clean up spilledfluid immediately.● Have a Yamaha dealer inspect the brake

Page 39 - 1. Latch 2. Door

8-38EVU00870Parking brake lever free play adjustmentPeriodically check the parking brake lever freeplay and adjust it if necessary.1. Shift the drive

Page 40 - 3. Seat lock lever (× 2)

8-391. Locknut 2. Adjusting nut7. Turn the adjusting nut in direction a toincrease the free play or in direction b todecrease the free play.8. Tight

Page 41 - EVU01191

8-401. Brake light switch 2. Adjusting nutEVU00890Cable inspection and lubricationWARNINGDamaged cables could restrict operation,which may cause an ac

Page 42 - 1. Tailgate 2. Latch (× 2)

8-41EVU00900Brake pedal and accelerator pedal lubricationLubricate the pivoting parts.EVU00910Rear knuckle upper and lower pivot lubricationLubricate

Page 43 - 1. Cargo bed release lever

8-42EVU00920Steering shaft lubricationLubricate the pivot points.EVU00930Wheel removal1. Loosen the wheel nuts.2. Elevate the vehicle and place a suit

Page 44 - 2. Position indicator

8-43Tire replacementAlways use the same size and type of tiresrecommended in this owner’s manual. Thetires that came with your Rhino were de-signed to

Page 45 - 1. Special wrench

8-44EVU00940Wheel installation1. Install the wheel and the nuts.● The arrow mark on the tire mustpoint toward the rotating direction ofthe wheel.● T

Page 46 - 1. Auxiliary DC jack

1-589YAMAHA 5B4-F1558-00Head Helmet and eye protection.Body Seatbelt and protective clothing.Hands Inside vehicle and holding the handholds or steerin

Page 47

8-45EVU00950BatteryThis vehicle is equipped with a sealed-typebattery. Therefore it is not necessary to checkthe electrolyte or add distilled water in

Page 48 - EVU01200

8-46WARNINGAvoid battery contact with skin, eyes, orclothing. Shield eyes when working nearbatteries. Keep out of reach of children.You could be poiso

Page 49

8-471. Negative battery lead (black)2. Positive battery lead (red)Jump-startingJump-starting the vehicle should be avoided.The battery should be remov

Page 50 - EVU00390

8-48However, if the vehicle must be jump-started,proceed as follows.1. Turn the key to “OFF”.2. Open the hood. (See pages 8-7–8-8 forhood opening and

Page 51 - EVU00400

8-496. Start the engine. (Refer to “Starting acold engine” on pages 6-2–6-5.)7. After the engine starts, disconnect thenegative lead of the jumper ca

Page 52

8-50Turn the key to “OFF” and turn off the electri-cal circuit in question.NOTICETo prevent accidental short-circuiting,turn off the main switch when

Page 53 - EVU00410

8-513. Turn the key to “ON” and turn on theelectrical circuit in question to check if thedevice operates.4. If the fuse blows again immediately, havea

Page 54 - EVU00440

8-523. Remove the headlight bulb holder coverby pulling it off.1. Headlight bulb holder cover4. Remove the headlight bulb holder bypushing it in and

Page 55 - EVU00470

8-535. Wait for the headlight bulb to cool beforetouching or removing it. Remove the bulbby pulling it out.6. Insert a new headlight bulb into the bu

Page 56 - EVU00510

8-54EVU00990Headlight beam adjustmentNOTICEIt is advisable to have a Yamaha dealermake this adjustment.To raise the beam, turn the adjusting screw ind

Page 57

1-60••••••••••DRIVERUNDER16YAMAHA 5B4-F1568-01WARNING!EE.book Page 6 Friday, August 3, 2007 4:52 PM

Page 58 - Tire wear limit

8-551. Panel B1. Quick fastener screw (× 8) 2. Bolt (× 2)3. Panel A2. Lift the cargo bed up. (See page 4-16 forcargo bed lifting and lowering proce-du

Page 59 - OPERATION

8-567. Reinstall the bulb holder (together withthe bulb) by turning it clockwise.8. Install the panel.9. Lower the cargo bed.10. Reinstall the quick f

Page 60 - EVU00540

8-57WARNINGWhen checking the fuel system, do notsmoke and make sure there are no openflames or sparks in the area, including pi-lot lights from water

Page 61

8-58EVU01020Troubleshooting chartsStarting problems or poor engine performance1. FuelCheck if there is fuelin the fuel tank.There is fuel.No fuel.Fuel

Page 62

8-59Engine overheatingWait for the engine to cool before removing the radiator cap. WARNING! If the engine is notcool when removing the radiator cap,

Page 63 - EVU00561

9-11234567891011121314EVU010301-CLEANING AND STORAGEA. CleaningFrequent, thorough cleaning of your vehiclewill not only enhance its appearance but wil

Page 64

9-24. Once the majority of the dirt has beenhosed off, wash all surfaces with warmwater and mild, detergent-type soap. Anold toothbrush or bottle brus

Page 65

9-33. Remove the spark plug, pour about onetablespoon of SAE 10W-40 or 20W-50motor oil in the spark plug hole and rein-stall the spark plug. Ground t

Page 66

10-1EVU010501-SPECIFICATIONS Model YXR66FWDimensions:Overall length 2,885 mm (113.6 in)Overall width 1,385 mm (54.5 in)Overall height 1,853 mm (73.0 i

Page 67

10-21234567891011121314Engine oil:Type:Recommended engine oil classification API service SG type or higher, JASO standard MAQuantity:Without oil filte

Page 68 - EVU01210

2-1SAFETY INFORMATIONEVU00070Be a responsible ownerAs the vehicle’s owner, you are responsible for the safe and proper operation of your Rhino.While u

Page 69 - EVU00630

10-3Final gear case oil:Type SAE 80 API GL-4 Hypoid gear oilQuantity 0.25 L (0.22 Imp qt, 0.26 US qt)Differential gear case oil:Type SAE 80 API GL-5 H

Page 70 - ● Trailer hitch:

10-4Transmission:Primary reduction system V-beltSecondary reduction system Shaft driveSecondary reduction ratio 41/21 × 24/18 × 33/9 (9.544)Transmissi

Page 71

10-5Brakes:System Front and rear unifiedType front Dual disc brakerear Single disc brakeOperation Foot operationSuspension:Front suspension Double wis

Page 72 - BASIC GUIDE FOR SAFE

10-6Bulb voltage, wattage × quantity:Headlight 12 V 30.0 W/30.0 W × 2Tail/brake light 12 V 5.0 W/21.0 W × 2Indicator lights:Neutral indicator light LE

Page 73

11-11-CONSUMER INFORMATIONEVU00090Identification number recordsRecord the key identification number, vehicleidentification number, and model label inf

Page 74

11-21234567891011121314EVU00100Key identification numberThe key identification number is stamped onthe key, as shown in the following illustration.Thi

Page 75

11-3EVU00121Model labelThe model label is affixed to the frame underthe driver seat. Record the information on thislabel in the space provided. This i

Page 76 - 1. Passenger handhold

11-4EVU01060NOISE REGULATIONTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or the causing thereof: (1) The re

Page 77

11-5EVU01070MAINTENANCE RECORDCopies of work orders and/or receipts for parts you purchase and install will be required to docu-ment maintenance done

Page 78 - 3. Buckle (× 2)

11-6EVU01081YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTYYamaha Motor Corporation, U.S.A. hereby warrants that new Yamaha Side

Page 79 - 1. Buckle 2. Latch plate

2-21234567891011121314Before you operate the Rhino● Prepare yourself and your passenger:• This vehicle is intended for use only by an operator 16 or o

Page 80

11-7EVU01090YAMAHA EXTENDED SERVICE (Y.E.S.)EE.book Page 7 Friday, August 3, 2007 4:52 PM

Page 81

11-8EE.book Page 8 Friday, August 3, 2007 4:52 PM

Page 82

B6-yoko.fm Page 1 Wednesday, March 8, 2006 10:46 AM

Page 83 - Personal protective equipment

B6-yoko.fm Page 1 Wednesday, March 8, 2006 10:46 AM

Page 84

PRINTED IN USA2007.08-1.3×1 CR(E)DIC2342YAMAHA MOTOR CO., LTD.

Page 85

2-3Prepare your vehiclePerform the pre-operation checks each time you use the vehicle to make sure it is in safe operat-ing condition. Failure to insp

Page 86

2-4While using the Rhino● Keep your body completely inside the vehicle at all times. Keep both hands on the steeringwheel. Be sure passenger is seated

Page 87

EBU00776

Page 88

2-5●Avoid rollovers:• Use care when turning:• Turning the steering wheel too far or too fast can result in a rollover.• Avoid sideways sliding, skiddi

Page 89

2-6• Drive straight up and down inclines, not across them. If crossing a hill is unavoidable, driveslowly and turn downhill immediately if you feel th

Page 90

2-7●When loaded with cargo or towing a trailer:• Reduce speed, operate in low gear only, and allow more room to stop.• Avoid hills and rough terrain.

Page 91

2-8Avoid carbon monoxide poisoningAll engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide cancause headaches, dizziness,

Page 92

2-9Genuine Yamaha AccessoriesChoosing accessories for your Rhino is an important decision. Genuine Yamaha Accessories,which are available only from a

Page 93

2-10Aftermarket tires and rimsThe tires and rims that came with your Rhino were designed to match the performance capabili-ties and to provide the bes

Page 94

3-1EVU000801-DESCRIPTION1. Headlights2. Front shock absorber assembly spring preload adjusting ring3. Brake fluid reservoir4. Air filter elements (eng

Page 95

3-2123456789101112131425. Light switch26. Steering wheel27. Starter (choke)28. Main switch29. On-Command four-wheel-drive and differential gear lock s

Page 96 - ADJUSTMENT

4-1EVU001301-INSTRUMENT AND CONTROL FUNCTIONSEVU00140Main switch1. Main switchFunctions of the respective switch positionsare as follows:ON:All electr

Page 97 - 1. Owner’s manual

4-21234567891011121314EVU00150Indicator and warning lights1. On-Command differential gear lock indicator light “DIFF. LOCK”2. Low-range indicator ligh

Page 98

EVU00010INTRODUCTIONCongratulations on your purchase of the Yamaha YXR66FW. It represents the result of manyyears of Yamaha experience in the producti

Page 99 - EVU01640

4-3EVU00170Neutral indicator light “N”This indicator light comes on when the driveselect lever is in the “N” position.EVU00161Reverse indicator light

Page 100 - EVU01650

4-4EVU00181Coolant temperature warning light “”If the coolant temperature reaches a specifiedlevel, this light comes on to warn that the cool-ant temp

Page 101

4-5●two tripmeters (which show the distancetraveled since they were last set to zero)● a clock● an hour meter (which shows the total timethe key has b

Page 102 - 1. Latch (× 2)

4-6Clock modePushing the “ / ” button switches the dis-play between the clock mode “CLOCK” andthe hour meter mode “HOUR” in the followingorder:CLOCK →

Page 103

4-7EVU00230SwitchesEVU00240Light switch “OFF/ / ”1. Light switch “OFF/ / ”Set the switch to “” to turn on the low beamand the taillights.Set the switc

Page 104 - 1. Console

4-8EVU01183On-Command four-wheel-drive and differ-ential gear lock switches1. On-Command four-wheel-drive switch “2WD”/“4WD”2. On-Command differential

Page 105 - EVU00701

4-9EVU00260Accelerator pedalPress the accelerator pedal down to increaseengine speed. Spring pressure returns thepedal to the rest position when relea

Page 106 - 1. Engine oil drain bolt

4-10EVU00280Parking brake leverThe parking brake lever is located at the rightside of the driver’s seat. It will help keep thevehicle from moving whil

Page 107 - 1. O-ring

4-11EVU00290Drive select leverThe drive select lever is used to shift the vehi-cle into the low, high, neutral, and reverse po-sitions. (Refer to page

Page 108

4-12EVU00320Starter (choke) “”Starting a cold engine requires a richer air-fuelmixture. A separate starter circuit supplies thismixture.Move in direct

Page 109

EVU00021IMPORTANT MANUAL INFORMATIONFAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SE-RIOUS INJURY OR DEATH.Particularly import

Page 110 - 3. Correct oil level

4-13EVU00330SeatsTo remove a seat, pull its seat lock lever up-ward, lift the front of the seat, and then slidethe seat forward and up.1. Driver seat

Page 111 - 1. Final gear oil drain bolt

4-14EVU00340Seat beltsThis vehicle is equipped with three-point seatbelts for both the operator and the passenger.Always wear the seat belts properly

Page 112 - EVU00721

4-15EVU00351Cargo bed1. Cargo bed 2. Tailgate3. Cargo hook (× 4)For additional loading information, see pages6-11–6-13.Opening and closing the tailgat

Page 113

4-16Lifting and lowering the cargo bed1. Cargo bed release leverTo liftPush down the cargo bed release lever on theleft or right side of the vehicle,

Page 114 - 1. Coolant reservoir cap

4-17EVU00360Front and rear shock absorber adjustmentThe spring preload can be adjusted to suit theoperating conditions. You can reduce preloadfor a so

Page 115 - EVU00740

4-18A special wrench can be obtained at aYamaha dealer to make this adjustment.1. Special wrenchEVU00370Trailer hitch bracket and receiverThis vehicle

Page 116 - 1. Spark plug cap

4-19EVU00380Auxiliary DC jackThe auxiliary DC jack is located at the rightside of the front panel. The auxiliary DC jackcan be used for suitable work

Page 117 - 1. Spark plug wrench

4-20NOTICE● Do not use accessories requiring morethan the maximum capacity statedabove. This may overload the circuitand cause the fuse to blow.● If a

Page 118

5-1EVU012001-FOR YOUR SAFETY – PRE-OPERATION CHECKSInspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.A

Page 119 - 2. Air intake duct grill

5-21234567891011121314Final gear oil/Differential gear oil• Check for leakage. 5-7, 8-15–8-18Accelerator pedal • Check for proper accelerator pedal op

Page 120 - 1. Air filter case check hose

EVU00030IMPORTANT NOTE ABOUT USE● This vehicle is designed and manufactured for off-road use only. Use on public streets,roads, or highways is not onl

Page 121 - 1. Air filter element

5-3EVU00390Front and rear brakesBrake pedalCheck for correct brake pedal free play. If thebrake pedal free play is incorrect, have aYamaha dealer adju

Page 122 - 3. Element retaining plate

5-4EVU00400FuelMake sure there is sufficient gasoline in thetank.WARNINGGasoline and gasoline vapors are ex-tremely flammable. To avoid fires and ex-p

Page 123 - 1. Crankcase breather hose

5-5Your Yamaha engine has been designed touse regular unleaded gasoline with a pumpoctane number ([R+M]/2) of 86 or higher, orresearch octane number o

Page 124 - 2P512001

5-6EVU00410Engine oilMake sure the engine oil is at the specifiedlevel. Add oil as necessary. (See pages 8-10–8-14.)NOTICE● In order to prevent clutch

Page 125 - 1. V-belt case drain plug

5-7EVU00420CoolantCheck the coolant level in the coolant reser-voir when the engine is cold (the coolant levelwill vary with engine temperature).The c

Page 126 - 1. Tailpipe 2. Spark arrester

5-8EVU00450Accelerator pedalCheck to see that the accelerator pedal oper-ates correctly. It must operate smoothly andspring back to the idle position

Page 127 - EVU00800

5-9EVU00480LightsCheck the headlights and tail/brake lights tomake sure they are in working condition. Re-pair as necessary for proper operation.EVU00

Page 128 - 1. Throttle stop screw

5-10Set tire pressures to the following specifica-tions:ACE-02EThe tire pressure gauge is included as stan-dard equipment. Make two measurements ofthe

Page 129 - EVU00830

5-11EVU00520Tire wear limitWhen the tire groove decreases to 3 mm(0.12 in) due to wear, replace the tire.a. Tire wear limitEE.book Page 11 Friday, A

Page 130 - EVU00840

6-11234567891011121314EVU005301-OPERATIONRead the Owner’s Manual carefully to be-come familiar with all controls. If there is acontrol or function you

Page 131 - EVU00850

EVU00050CONTENTSLOCATION OF THE WARNING AND SPECIFICATION LABELS... 1-1SAFETY INFORMATION... 2-1DESCRIPTION ...

Page 132 - EVU01220

6-2Each full-throttle acceleration sequenceshould be followed with a substantial rest pe-riod for the engine, by cruising at lower r/minso the engine

Page 133 - EVU00870

6-33. Use the starter (choke) in reference tothe figure:Position 1: Cold engine start – ambienttemperature below 5 °C(40 °F).Position 2: Cold engine s

Page 134 - 1. Locknut 2. Adjusting nut

6-4If the engine fails to start, release the key, andthen try starting it again. Wait a few secondsbefore the next attempt. Each attempt shouldbe as s

Page 135 - EVU00890

6-56. With the vehicle still in neutral, continuewarming up the engine until it idlessmoothly, and return the starter (choke)to position 3 before ridi

Page 136 - EVU00910

6-6Drive select lever operation and reverse drivingNOTICEDo not shift without coming to a completestop and waiting for the engine to return tonormal i

Page 137 - 1. Nut (× 4)

6-7Shifting: neutral to reverseWARNINGBefore you shift into reverse, make surethere are no obstacles or people behindyou. When it is safe to proceed,

Page 138 - Manufacturer Size Type

6-8EVU01183On-Command four-wheel-drive switch and differential gear lock switchYou may notice that the vehicle handles dif-ferently in 2WD, 4WD, and 4

Page 139 - 1. Tapered nut

6-9On-Command differential gear lock switch“4WD”/“LOCK”1. On-Command differential gear lock switch “4WD”/“LOCK” 2. Differential gear lock leverTo lock

Page 140 - EVU00950

6-10●Driving before the differential gear lock isproperly engaged (e.g., when the indicatorand indicator light are flashing) will causethe engine spee

Page 141 - EVU00960

6-11EVU00630LoadingTake extra precautions when driving with aload or trailer. Follow these instructions andalways use common sense and good judg-ment

Page 142

Control cables ... 5-9Tires ... 5-9OPERATION...

Page 143 - 2. Jumper cable negative lead

6-12Use the hooks equipped on the cargo bed totie down loads.Choose a trailer hitch drawbar designed foruse with a 5 cm (2 in) receiver. (See page4-18

Page 144 - 1. Battery compartment cover

6-13Operating when loaded with cargo or tow-ing a trailerDrive more slowly than you would without aload. The more weight you carry, the sloweryou shou

Page 145

7-15UG140041-BASIC GUIDE FOR SAFE USEAs a Rhino owner you are responsible for thesafe and proper operation of this vehicle.Read this chapter and revie

Page 146 - EVU01670

7-21234567891011121314Doing things with a Rhino that some peopledo for thrills in other vehicles (such as side-ways sliding, skidding, fishtailing, or

Page 147 - 1. Headlight bulb holder

7-3Driver requirements● This vehicle is intended for use only by anoperator 16 or older with a valid motor vehi-cle license.● The driver must be able

Page 148

7-4Passenger requirementsThis vehicle is designed for the operator andone passenger. Carrying passengers improp-erly can lead to serious injury or dea

Page 149 - 1. Panel A

7-51. Passenger handholdWARNINGDo not make changes to the occupant pro-tection system. If you install aftermarketproducts or have your vehicle modifie

Page 150 - 3. Panel A

7-6Protective structureThe vehicle cage/frame provides a protectivestructure that helps limit intrusions by branch-es or other objects and may reduce

Page 151 - EVU01010

7-7An unbelted occupant may strike the interiorof the vehicle, the protective structure, or oth-er objects in an accident or during operation.You may

Page 152

7-82. If the latch plate is not positioned in thecorrect location along the seat belt,squeeze the latch plate ends togetheralong its long edges in ord

Page 153 - Troubleshooting charts

Rough terrain... 7-22Pavement ... 7-22Water ...

Page 154

7-9DoorsThe doors are designed to reduce the likeli-hood that you will stick your leg out to stop thevehicle from tipping over or for any other rea-so

Page 155 - CLEANING AND STORAGE

7-10Seat and hip restraintsThe seat and hip restraints are designed tohelp keep you in the vehicle. Do not hold ontohip restraint bar when the vehicle

Page 156 - EVU01041

7-11FloorboardThe floorboard allows you to brace your feet,which helps you keep your body in the vehiclein the event of an accident or rollover. Keepy

Page 157

7-12LEARNING TO OPERATE YOUR VEHICLEPersonal protective equipment1. Approved motorcycle helmet2. Eye protection 3. Long-sleeved shirt or jacket4. Glov

Page 158 - SPECIFICATIONS

7-13Both driver and passenger should wear thefollowing to reduce risk of injury in an acci-dent:● Approved motorcycle helmet that fits prop-erly● Eye

Page 159

7-14Become familiar with the way the vehicle feelsin low and high ranges, first in two-wheel drive(2WD) and then in four-wheel drive (4WD)and four-whe

Page 160

7-15TurningUse care in turns – turning the steering wheeltoo far or too fast can result in loss of controlor a rollover. Slow down before entering tur

Page 161 - × 10-12NHS

7-16AcceleratingWith the engine idling in neutral and your footon the brake, shift the drive select lever intolow or high. NOTICE: Do not shift from l

Page 162

7-17Leaving the vehicleDo not get out of the vehicle while the engineis running and the drive select lever is in anygear. There is a risk of injury be

Page 163

7-184. With the brake pedal applied, set theparking brake.5. Block the front and rear wheels withrocks or other objects.LoadingThe total weight of ope

Page 164 - CONSUMER INFORMATION

Wheel removal ... 8-42Tire replacement ... 8-43Wheel installation... 8-44Bat

Page 165 - 1. Key identification number

7-19HillsChoose carefully which hills you attempt toclimb or descend. Avoid hills with slippery sur-faces or those where you will not be able tosee fa

Page 166 - 1. Model label

7-20UphillDo not attempt to climb hills until you havemastered basic maneuvers on flat ground.Drive straight up hills, and avoid crossing theside of a

Page 167 - EVU01060

7-21DownhillCheck the terrain carefully before goingdownhill. When possible, choose a path thatlets you drive your vehicle straight downhill.Choose yo

Page 168 - MAINTENANCE RECORD

7-22Rough terrainOperation over rough terrain should be donewith caution.● Look for and avoid obstacles that couldcause damage to the vehicle or could

Page 169 - EVU01081

7-23NOTICEAfter driving your vehicle in water, be sureto drain the trapped water by removing thecheck hose at the bottom of the air filtercase, the V-

Page 170 - EVU01090

7-24Brush or wooded areasWhen operating in areas with brush or trees,watch carefully on both sides and above thevehicle for obstacles such as branches

Page 171

8-1EVU006501-PERIODIC MAINTENANCE AND ADJUSTMENTPeriodic inspection, adjustment, and lubrica-tion will keep your vehicle in the safest andmost efficie

Page 172

8-21234567891011121314EVU00660Owner’s manual and tool kitYou are recommended to put this owner’smanual in the vinyl bag and always carry it un-derneat

Page 173

8-3If you do not have a torque wrench availableduring a service operation requiring one, takeyour vehicle to a Yamaha dealer to check thetorque settin

Page 174 - YAMAHA MOTOR CO., LTD

8-4EVU01640Periodic maintenance chart for the emission control system● For vehicles not equipped with an odometer or hour meter, follow the month main

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