Yamaha G19E Operator's Manual

OWNER’S/OPERATORSMANUALYAMAHA MOTORMANUFACTURING CORP.OF AMERICAGOLF CARG19EPrinted in U.S.A.KCCYamaha Motor Corp., USACypress, Californiamade in12/01

95%12345678910114-1G19EMAINTENANCE SAFETY PROGRAM!Like all machines, golf cars cancause injury if improperly used ormaintained. This section containsb

12345678910114-2G19EMAINTENANCE SAFETY PROGRAM● Loose Terrain. Loose terrain maycause a golf car to lose traction andmay affect stability. Repair loos

95%12345678910114-3G19EMAINTENANCE SAFETY PROGRAMSAFETY PRECAUTIONSDURING MAINTENANCEWhen performing maintenance, fol-low all safety instructions cont

12345678910115-1G19ECONTROLSY-65816 3Y-659456187Y-661151314Y-6601210211FEATURES1 Steering wheel2 Seat3 Batteries4 Brake pedal5 Parking brake pedal6 Ac

95%12345678910115-2G19ECONTROLSREV FWDOFFONY-663REV FWDOFFONY-664MAIN SWITCHThe main switch controls the follow-ing items:OFFIgnition circuit is switc

12345678910115-3G19EDRIVE SELECT SWITCHThe drive select switch is used to shiftthe golf car into forward or reverse.After coming to a complete stop,mo

95%12345678910115-4G19EPARKING BRAKEPEDALPress down on the parking brakepedal whenever parking the golf car.å Parking brake pedalRelease the parking b

12345678910116-1G19EPRE-OPERATION CHECKSY-512Pre-operation checks should bemade each time you use your golfcar. Get in the habit of performing thefoll

PRE-OPERATION CHECKS1234567891011G19E6-2BATTERYCharge batteries before each use.See charging steps in chapter 8,Maintenance.Check that the batteries a

1234567891011G19E6-3Y-667REV FWDOFFONY-668Y-21APRE-OPERATION CHECKSSTEERING SYSTEMCheck the steering system for exces-sive freeplay by:● moving the st

INTRODUCTIONCongratulations on your purchase ofa Yamaha golf car. This manual con-tains information you will need forproper operation, maintenance, an

1234567891011G19E6-4PRE-OPERATION CHECKSParking Brake PedalMake sure the parking brake pedallocks in place with a positive click,and releases when the

1234567891011G19E7-1REV FWDOFFONY-664REV FWDOFFONY-665Y-20AOPERATIONSTARTING1. With the parking brake applied,turn the drive select switch to“FWD” for

1234567891011G19E7-2OPERATIONSTOPPINGTo stop the golf car, gradually pressdown on the brake pedal.å Brake pedalWhen the car has come to a stop,apply t

1234567891011G19E8-1MAINTENANCEPERIODIC MAINTENANCE CHARTSRegular maintenance is required for the best performance and safe operation ofyour golf car.

1234567891011G19E8-2MAINTENANCEPre-Opera-tion20 hours100 miles160 kms(EveryMonth)125 hrs600 mls1000 kms(Every 6months)250 hrs1200 mls2000 kms(EveryYea

12345678910118-3G19EMAINTENANCE Battery CareBattery electrolyte is poisonous anddangerous, causing severe burns,etc. It contains sulfuric acid. Avoidc

95%12345678910118-4G19EMAINTENANCE● Before charging: only add distilledwater if fluid is below the top of theplates, and then add just enough tocover

12345678910118-5G19EMAINTENANCE Battery ChargingRead and understand the owner’smanual provided with your golfcar’s battery charger before charg-ing ba

95%12345678910118-6G19EMAINTENANCE Do not disconnect the DC outputcord from the battery receptaclewhen the charger is on or an arccould occur that may

Fuse Type:3 Amp, Blade Style12345678910118-7G19EMAINTENANCE 2. Connect the wire leads as shown.å Forward∫ To relayç To controller and receptacle∂ Betw

iiG19EIMPORTANT MANUAL INFORMATION● Yamaha continually seeks ad-vancements in product design andquality; therefore, while this manualcontains the most

95%12345678910118-8G19EMAINTENANCEGear Box OilTo check gear box oil level:1. Place the golf car on a level sur-face.2. Remove the access panel byremov

12345678910118-9G19EMAINTENANCEWheel ReplacementTo remove and install a wheel onyour golf car:1. With the wheels blocked to pre-vent the golf car from

12345678910118-10G19EMAINTENANCEBrake Pedal Free PlayAdjustmentBefore adjusting brake pedal freeplay, pump the brake pedal severaltimes to self-adjust

12345678910119-1G19ESTORAGEPerform the following preparationswhen storing your golf car for extend-ed periods of time:Turn main switch key to “OFF” po

95%123456789101110-1G19ESPECIFICATIONSGENERAL SPECIFICATIONSItems G19EDimensions:Overall length 93.9 in. (2385 mm)Overall width 47.2 in. (1200 mm)Over

123456789101110-2G19ESPECIFICATIONSCHASSISItems G19ESteering system:Type Worm and pinSteering angle (L.H.) 1.5 turnSteering angle (R.H.) 1.5 turnLubri

95%1234567891011WIRING11-1G19EG19E WIRING DIAGRAMOFF ONRR/WRWRYR/W ROFF ONR/WBrOFF ONR/YR+–––+–++––++BrBrR/WR/WA1A2F1F2PBPBW R/YWYYR/YPBR/BYR/YR/BR/BR

OWNER’S/OPERATORSMANUALYAMAHA MOTORMANUFACTURING CORP.OF AMERICAGOLF CARG19EPrinted in U.S.A.KCCYamaha Motor Corp., USACypress, Californiamade in12/01

95%iiiG19E1WARRANTYCONTENTS1IMPORTANT LABELS 2MAINTENANCE SAFETY PROGRAM 4MAINTENANCE 8STORAGESPECIFICATIONS9WIRING 11OPERATION 7PRE-OPERATION CHECKS

12345678910111-1G19EWARRANTYYamaha Motor Manufacturing Corporation of Americahereby warrants that any new G19E Yamaha Golf Carpurchased from an author

Y-84395%12345678910112-1G19EIMPORTANT LABELSY-65412354Y-500Y-655Y-656134Y-8445SAFETY AND INSTRUCTION LABELSPlease read the followinglabels carefully b

12345678910112-2G19EIMPORTANT LABELSY-102bJR1GOLF CAR SERIALNUMBERThe golf car serial number is stampedin the location shown.The first three digits of

95%12345678910113-1G19EOPERATOR SAFETY!Y-67Y-68Y-8Yamaha golf cars are designed to besimple to operate. However, be sureto observe the following:BEFOR

12345678910113-2G19E● Keep your hands on the steeringwheel and your eyes on the pathahead.● Use extra care in congested areasor when backing up. Alway