Yamaha YZF-R1(4C81) User Manual

1F4C8-300E12F4C8-300E1()A2 YZF-R1 (4C81) EUROPE, SOUTH AFRICA

B5FIG. 3 CRANKSHAFT & PISTON REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–11411–00CRANKSHAFT 124C8–11650–00CONNECTING ROD ASSY 435VY–11654–01.BOLT

B6FIG. 4 VALVE REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–12111–00VALVE, INTAKE 824C8–12121–00VALVE, EXHAUST 834C8–12116–00SEAT, VALVE SPRING 1644C8

B7FIG. 4 VALVE REF.NO.PART NO. DESCRIPTION4C81REMARKS123LD–12169–T0PAD, ADJUSTING (2.40) 16 UR134C8–12153–20LIFTER, VALVE 16 UR BLUE4C8–12153–30LIFT

B8FIG. 5 CAMSHAFT & CHAIN REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–12170–00CAMSHAFT ASSY 1 124C8–12180–00CAMSHAFT ASSY 2 134C8–12176–00SPROCKE

B9FIG. 6 WATER PUMP REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–12469–00JOINT 1 125VY–12576–00HOSE 1 1390450–38040HOSE CLAMP ASSY 1493210–47675O-RING

B10FIG. 6 WATER PUMP REF.NO.PART NO. DESCRIPTION4C81REMARKS285VY–12481–10PIPE 1 12993210–235A1O-RING 13093210–27370O-RING 1315VY–12588–00HOSE 5 1329

B11FIG. 7 RADIATOR & HOSE REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–12485–00PIPE 5 124C8–1243A–00HOSE 1 1390467–11090CLIP 2493210–235A1O-RING 1

B12FIG. 7 RADIATOR & HOSE REF.NO.PART NO. DESCRIPTION4C81REMARKS2890450–35001HOSE CLAMP ASSY 1294C8–12659–00DAMPER, AIR SHROUD 2 1304C8–12668–00

B13FIG. 8 OIL PUMP REF.NO.PART NO. DESCRIPTION4C81REMARKS194580–25078CHAIN (DID25 78LE) 124C8–13410–00STRAINER HOUSING ASSY 1393210–22298O-RING 1490

B14FIG. 9 OIL CLEANER REF.NO.PART NO. DESCRIPTION4C81REMARKS190401–20145BOLT, UNION 125GH–13440–20ELEMENT ASSY, OIL CLEANER 135VY–13490–00RELIEF VAL

A3 YZF-R1PARTS CATALOGUE©2006 by Yamaha Motor Co., Ltd.1st edition, October 2006All rights reserved.Any reprinting or unauthorized usewithout the writ

B15FIG. 10 INTAKE REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–13595–00JOINT 1290450–62002HOSE CLAMP ASSY 134C8–13596–00JOINT, CARBURETOR 2 1490450–62

C2FIG. 10 INTAKE REF.NO.PART NO. DESCRIPTION4C81REMARKS2891312–06016BOLT 7

C3FIG. 11 INTAKE 2 REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–13750–00THROTTLE BODY ASSY 128A7–14139–00.CLIP, PIPE 43895–14169–00.CAP 444C8–13761–00

C4FIG. 12 AIR INDUCTION SYSTEM REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–14840–00AIR CUT VALVE ASSY 124C8–14881–00HOSE, BEND 1 134C8–14882–00HOSE,

C5FIG. 13 EXHAUST REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–14610–00EXHAUST PIPE ASSY 1 124C8–14602–00.EXHAUST PIPE COMP. 134C8–14615–00.JOINT, EXH

C6FIG. 13 EXHAUST REF.NO.PART NO. DESCRIPTION4C81REMARKS2890201–06079.WASHER, PLATE 42990387–06188.COLLAR 4304FM–24181–00.DAMPER, LOCATING 1 1314C8–

C7FIG. 13 EXHAUST REF.NO.PART NO. DESCRIPTION4C81REMARKS5590387–08020COLLAR 25695814–08045BOLT, FLANGE 25790201–08034WASHER, PLATE 25895604–08200NUT

C8FIG. 14 CRANKCASE REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–15100–00CRANKCASE ASSY 125EB–15155–00.NOZZLE 3 4393210–04092.O-RING 4499530–10014.PIN

C9FIG. 15 CRANKCASE COVER 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–15411–00COVER, CRANKCASE 1 1293306–20124BEARING 1393605–10108PIN, DOWEL 245VY

C10FIG. 15 CRANKCASE COVER 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS2890340–32004PLUG, STRAIGHT SCREW 12993210–32172O-RING 13090430–08143GASKET 13192

A4 FOREWORDThis Parts Catalogue is related to the parts for the model(s) on the cover page. When you areordering replacement parts, please refer to th

C11FIG. 15 CRANKCASE COVER 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS5591380–06014BOLT 2

C12FIG. 16 STARTER REF.NO.PART NO. DESCRIPTION4C81REMARKS12D1–11537–00GEAR, DRIVEN 125VY–16155–00ABSORBER 1 3390201–20016WASHER, PLATE 145VY–11478–0

C13FIG. 17 CLUTCH REF.NO.PART NO. DESCRIPTION4C81REMARKS12D1–16382–00AXLE, PUSH LEVER 1292907–08600WASHER, PLATE 1399001–07600CIRCLIP 1493317–11096B

C14FIG. 17 CLUTCH REF.NO.PART NO. DESCRIPTION4C81REMARKS254B1–16325–00PLATE, CLUTCH 2 1 UR (T2.3)264C8–16377–00NUT, LOCK 12793310–232R9BEARING 1284X

C15FIG. 18 TRANSMISSION REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–17411–00AXLE, MAIN (15T) 1290387–28003COLLAR 134C8–17151–00GEAR, 5TH PINION (22T)

D2FIG. 18 TRANSMISSION REF.NO.PART NO. DESCRIPTION4C81REMARKS2890214–28002WASHER, CLAW 1295VY–17231–00GEAR, 3RD WHEEL (37T) 1304C8–17251–00GEAR, 5TH

D3FIG. 19 SHIFT CAM & FORK REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–18540–00SHIFT CAM ASSY 12136–18542–00.POINT, NEUTRAL 1393306–00106BEARING

D4FIG. 20 SHIFT SHAFT REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–18144–00HANGER, SPRING 12132–16346–00HOOK, SPRING 135VY–18140–00STOPPER LEVER ASSY

D5FIG. 21 FRAME REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–2116J–00BRACKET 7 1290480–14005GROMMET 2390387–063E6COLLAR 2495022–06020BOLT, FLANGE 2590

D6FIG. 21 FRAME REF.NO.PART NO. DESCRIPTION4C81REMARKS2890338–14007PLUG 22990338–17004PLUG 23090338–23004PLUG 23190338–08008PLUG 1325VY–21131–00BRAC

A5 FOREWORD7. Applicable Serial No.Engine Serial No. Frame Serial No.8. Applicable Colour Code (The (*) mark shows Model colour.)Abbreviation Colour N

D7FIG. 21 FRAME REF.NO.PART NO. DESCRIPTION4C81REMARKS554C8–2113D–00.SHEET, 3 15690109–06043BOLT 15790111–05002BOLT,HEX. SOCKET BUTTON 25890269–0601

D8FIG. 22 FENDER REF.NO.PART NO. DESCRIPTION4C81REMARKS15PW–21511–00–P1FENDER, FRONT 1 UR FOR DPBMC5PW–21511–00–P6FENDER, FRONT 1 UR FOR SMX5PW–2151

D9FIG. 22 FENDER REF.NO.PART NO. DESCRIPTION4C81REMARKS245VY–21669–00SEAL 12590465–04020CLAMP 2264C8–21639–00DAMPER 2 2274C8–21735–00SEAL 2 8285VY–2

D10FIG. 22 FENDER REF.NO.PART NO. DESCRIPTION4C81REMARKS514C8–27498–00.SEAT 1 1524C8–27499–00.SEAT 2 15392017–05012BOLT, BUTTON HEAD 15490111–05011B

D11FIG. 23 SIDE COVER REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–21710–00–P0SIDE COVER ASSY 1 1 UR FOR DPBMC4C8–21710–00–P1SIDE COVER ASSY 1 1 UR FO

D12FIG. 24 REAR ARM REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–22110–00REAR ARM COMP. 1290101–08013BOLT 2395302–08600NUT 2490201–08057WASHER, PLATE

D13FIG. 24 REAR ARM REF.NO.PART NO. DESCRIPTION4C81REMARKS2890105–10017BOLT, FLANGE 12995602–10200NUT, U FLANGE 13090387–1012ACOLLAR 23190387–1013UC

D14FIG. 25 REAR SUSPENSION REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–22210–00SHOCK ABSORBER ASSY, REAR 1293315–31758.BEARING 1393109–17071.OIL SEAL

D15FIG. 26 STEERING REF.NO.PART NO. DESCRIPTION4C81REMARKS193399–99932BEARING 123FV–23462–00SEAL, STEERING 134XV–23415–01COVER, BALL RACE 1 1490179–

E2FIG. 27 FRONT FORK REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–23102–00FRONT FORK ASSY (L.H) 1UR FOR DPBMC,BWC14C8–23102–10FRONT FORK ASSY (L.H) 1

A6 MODEL LABEL(1) A label called “Model Label” is affixed in the location as indicated in (3) below.When using this parts catalogue, please be sure to

E3FIG. 27 FRONT FORK REF.NO.PART NO. DESCRIPTION4C81REMARKS244PU–23144–00..SEAL, DUST 1254C8–23120–00.INNER TUBE COMP.2 1264C8–23170–00.CYLINDER COM

E4FIG. 28 FUEL TANK REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–YK241–00–P0FUEL TANK COMP. 1 UR FOR DPBMC4C8–YK241–00–P1FUEL TANK COMP. 1 UR FOR SMX4

E5FIG. 28 FUEL TANK REF.NO.PART NO. DESCRIPTION4C81REMARKS2690461–08003CLAMP 12790154–05012SCREW, BINDING 1285JW–24486–00O-RING 12990110–05014BOLT,

E6FIG. 28 FUEL TANK REF.NO.PART NO. DESCRIPTION4C81REMARKS514C8–2414H–00DAMPER, PLATE 1 1524C8–2414P–00DAMPER, PLATE 5 1535PW–2411J–01DAMPER, SIDE C

E7FIG. 29 SEAT REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–24710–00SINGLE SEAT ASSY 1 UR FOR DPBMC,SMX4C8–24710–10SINGLE SEAT ASSY 1 UR FOR BWC124C8–

E8FIG. 30 FRONT WHEEL REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–25168–00–98CAST WHEEL, FRONT 1 LGB FOR DPBMC,SMX5VY–25168–00–0XCAST WHEEL, FRONT 1

E9FIG. 31 FRONT BRAKE CALIPER REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–2581T–00DISK BRAKE ASSY 2290149–06043SCREW 1034C8–2580T–00CALIPER ASSY (LEF

E10FIG. 32 REAR WHEEL REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–25338–00–98CAST WHEEL, REAR 1 LGB FOR DPBMC,SMX5VY–25338–00–0XCAST WHEEL, REAR 1 LG

E11FIG. 32 REAR WHEEL REF.NO.PART NO. DESCRIPTION4C81REMARKS2490110–05030.BOLT, HEXAGON SOCKET HEAD 1255VY–25389–00PULLER, CHAIN 2 1264C8–25381–00AX

E12FIG. 33 REAR BRAKE CALIPER REF.NO.PART NO. DESCRIPTION4C81REMARKS15SL–2582W–00DISK, REAR BRAKE 2 1290149–08009SCREW 535VY–2580W–11CALIPER ASSY, R

CONTENTSENGINECYLINDER HEAD ... B2CYLINDER ...

E13FIG. 34 STEERING HANDLE & CABLE REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–26121–00HANDLEBAR (LEFT) 125VY–26122–00HANDLEBAR (RIGHT) 134XV–234

E14FIG. 35 FRONT MASTER CYLINDER REF.NO.PART NO. DESCRIPTION4C81REMARKS15SL–W2587–00MASTER CYLINDER SUB ASSY 125VY–W0041–00.CYLINDER KIT, MASTER 135

E15FIG. 36 STAND & FOOTREST REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–27311–01STAND, SIDE 125JJ–27321–00BRACKET, SIDE STAND 134NX–27351–00GUIDE

F2FIG. 36 STAND & FOOTREST REF.NO.PART NO. DESCRIPTION4C81REMARKS2891401–25015PIN, COTTER 12990109–083E0BOLT 13090201–08103WASHER, PLATE 1314C8–

F3FIG. 36 STAND & FOOTREST REF.NO.PART NO. DESCRIPTION4C81REMARKS554C8–27490–00PROTECTOR ASSY 15690387–0603J.COLLAR 25790183–05024.NUT, SPRING 1

F4FIG. 37 REAR MASTER CYLINDER REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–27211–00PEDAL, BRAKE 124C8–27434–00BOLT 1390506–20193SPRING, TENSION 14904

F5FIG. 37 REAR MASTER CYLINDER REF.NO.PART NO. DESCRIPTION4C81REMARKS2890119–05019BOLT, WITH WASHER 1

F6FIG. 38 COWLING 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–Y2881–00WINDSHIELD 124C8–28428–00.SEAL 1 134C8–28429–00.SEAL 2 144C8–2844E–00.SEAL 3

F7FIG. 38 COWLING 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS2690160–05006SCREW, ROUND TAPPING 62790160–05007SCREW, ROUND TAPPING 3284C8–2838N–00–P0DUC

F8FIG. 38 COWLING 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS494C8–2837W–00GRILL, AIR OUTLET 2 1505PW–2177L–00PLATE, SPRING 15190269–06001RIVET 2524C8–

B2FIG. 1 CYLINDER HEAD REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–11101–00CYLINDER HEAD ASSY 124C8–11133–10.GUIDE, VALVE 1 834C8–11134–10.GUIDE, VAL

F9FIG. 39 COWLING 2 REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–Y283U–00–P0PANEL ASSEMBLY 1 1 UR FOR DPBMC4C8–Y283U–10–P1PANEL ASSEMBLY 1 1 UR FOR SM

F10FIG. 39 COWLING 2 REF.NO.PART NO. DESCRIPTION4C81REMARKS1897702–50016.SCREW, TAPPING 3194C8–283B4–00.GRAPHIC 20 1 FOR DPBMC204C8–28392–00.GRAPHIC

F11FIG. 39 COWLING 2 REF.NO.PART NO. DESCRIPTION4C81REMARKS375PW–2177L–00.PLATE, SPRING 33890480–12596.GROMMET 23990387–065J6.COLLAR 2404C8–2848M–00

F12FIG. 39 COWLING 2 REF.NO.PART NO. DESCRIPTION4C81REMARKS625PW–2177L–00PLATE, SPRING 16390119–06052BOLT, WITH WASHER 26490464–13077CLAMP 2

F13FIG. 40 GENERATOR REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–81450–00ROTOR ASSY 122D1–81410–01STATOR ASSY 1390149–06067SCREW 344C8–15191–00PLATE

F14FIG. 41 STARTING MOTOR REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–81890–00MOTOR ASSY 124C8–81801–00.BRUSH SET 1393210–25711.O-RING 144C8–81846–00

F15FIG. 42 FLASHER LIGHT REF.NO.PART NO. DESCRIPTION4C81REMARKS12C0–83310–00FRONT FLASHER LIGHT ASSY 1 122C0–83311–00.BULB, FLASHER (12V-10W) 132C0–

G2FIG. 43 METER REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–83500–00SPEEDOMETER ASSY (KM/H) 14C8–83500–10SPEEDOMETER ASSY (MPH) 1 FOR GBR24C8–8353E–0

G3FIG. 44 HEADLIGHT REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–84303–00HEADLIGHT UNIT ASSY 14C8–84303–20HEADLIGHT UNIT ASSY 1 FOR GBR,IRL,ZAF24SV–84

G4FIG. 45 TAILLIGHT REF.NO.PART NO. DESCRIPTION4C81REMARKS14C8–84710–00TAILLIGHT UNIT ASSY 1290269–06081RIVET 235PW–84717–00CORD, TAILLIGHT 144C8–21

B3FIG. 1 CYLINDER HEAD REF.NO.PART NO. DESCRIPTION4C81REMARKS2899530–10114PIN, DOWEL 2

G5FIG. 46 HANDLE SWITCH & LEVER REF.NO.PART NO. DESCRIPTION4C81REMARKS14XV–82910–15LEVER HOLDER ASSY (LEFT) 124XV–83912–11.LEVER 1 132C0–83945–0

G6FIG. 47 ELECTRICAL 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS190201–12790WASHER, PLATE 128CC–85790–01THERMOSENSOR ASSY 132D1–81673–00ROTOR 1490282–0

G7FIG. 47 ELECTRICAL 1 REF.NO.PART NO. DESCRIPTION4C81REMARKS284C8–15589–00PLATE, CLUTCH COVER 12990110–06161BOLT, HEXAGON SOCKET HEAD 13090465–0805

G8FIG. 48 ELECTRICAL 2 REF.NO.PART NO. DESCRIPTION4C81REMARKS11D0–81940–02STARTER RELAY ASSY 1236Y–82151–00.FUSE (15A-BL) 235PS–82576–01LEAN ANGLE S

G9FIG. 48 ELECTRICAL 2 REF.NO.PART NO. DESCRIPTION4C81REMARKS285VY–82100–00BATTERY ASSY (YUASA YTZ10S) 1294C8–82590–00WIRE HARNESS ASSY 1305JJ–82151

M1 NUMERICAL INDEX PA R T N O.GRIDNO.4C8–11101–00B– 25VY–1111G–00B– 24C8–11133–10B– 24C8–11134–10B– 25VY–11165–00C–104C8–11181–00B– 24C8–11191–00B– 2

M2 NUMERICAL INDEX PA R T N O.GRIDNO.4C8–2110M–10D– 64C8–2110N–00D– 64C8–2110P–00D– 64C8–21110–00D– 54C8–2111D–00D– 54C8–2112B–00D– 65VY–21131–00D– 6

M3 NUMERICAL INDEX PA R T N O.GRIDNO.5VY–27442–01E–154C8–27443–00E–154C8–27445–00E–154C8–27446–00F– 25JJ–27461–00E–154C8–27463–00G– 84C8–27490–00F– 3

M4 NUMERICAL INDEX PA R T N O.GRIDNO.90111–06064F– 290111–08021C– 690111–08038F– 490111–08058C– 690116–10023C– 890116–10032C– 890116–10485E–1090119–0

M5 NUMERICAL INDEX PA R T N O.GRIDNO.92012–06012F– 392012–06014B–1292012–06016D–1292014–06012C– 592014–06014C– 992014–08016C–1092017–05012D–1092017–0

B4FIG. 2 CYLINDER REF.NO.PART NO. DESCRIPTION4C81REMARKS15VY–11311–10CYLINDER 1 125VY–11351–00GASKET, CYLINDER 1399530–10114PIN, DOWEL 2