Yamaha YBR125ED Service Manual Page 108
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- Table of contents
- TROUBLESHOOTING
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CHAS
FRONT WHEEL AND BRAKE DISC
EAS00527
CHECKING THE BRAKE DISC
1. Check:
• brake disc
Damage/galling
→
Replace.
2. Measure:
• brake disc deflection
Out of specification
→
Correct the brake
disc deflection or replace the brake disc.
▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼ ▼▼▼▼ ▼▼▼
a. Place the vehicle on a suitable stand so that
the front wheel is elevated.
b. Before measuring the front brake disc
deflection, turn the handlebar to the left or
right to ensure that the front wheel is sta-
tionary.
c. Remove the brake caliper.
d. Hold the dial gauge at a right angle against
the brake disc surface.
e. Measure the deflection 17 mm (0.67 in)
below the edge of the brake disc.
▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲ ▲▲▲▲ ▲▲▲
3. Measure:
• brake disc thickness
Measure the brake disc thickness at a few
different locations.
Out of specification
→
Replace.
Brake disc deflection limit (maxi-
mum)
0.15 mm (0.0059 in)
Brake disc thickness limit (mini-
mum)
3.5 mm (0.14 in)
- YBR125ED 1
- EAS00000 2
- IMPORTANT MANUAL INFORMATION 3
- HOW TO USE THIS MANUAL 4
- EAS00009 5
- TABLE OF CONTENTS 6
- CHAPTER 1 7
- GENERAL INFORMATION 7
- IMPORTANT INFORMATION 10
- CHECKING THE CONNECTIONS 11
- SPECIAL TOOLS 12
- CHAPTER 2 16
- SPECIFICATIONS 16
- ENGINE SPECIFICATIONS 18
- CHASSIS SPECIFICATIONS 26
- ELECTRICAL SPECIFICATIONS 30
- EAS00028 32
- EAS00030 32
- TIGHTENING TORQUES 33
- EAS00031 37
- EAS00032 38
- LUBRICATION DIAGRAMS 39
- CABLE ROUTING 41
- CHAPTER 3 52
- INTRODUCTION/ 54
- INTRODUCTION 54
- EAS00042 56
- BATTERY AND BATTERY BOX 58
- ADJUSTING THE VALVE CLEARANCE 60
- EAS00868 62
- EAS00054 64
- EAS00058 65
- CHECKING THE SPARK PLUG 67
- CHECKING THE IGNITION TIMING 68
- EAS00067 69
- CHECKING THE ENGINE OIL LEVEL 70
- CHANGING THE ENGINE OIL 72
- CHANGING THE ENGINE OIL/ 73
- EAS00086 74
- EAS00094 76
- EAS00097 77
- EAS00098 77
- CHECKING THE EXHAUST SYSTEM 78
- ADJUSTING THE REAR BRAKE/ 79
- CHECKING THE FRONT BRAKE PADS 80
- EAS00126 81
- EAS00128 81
- CHECKING THE FRONT BRAKE HOSE 82
- EAS00133 83
- EAS00140 84
- LUBRICATING THE DRIVE CHAIN 86
- EAS00146 87
- CHECKING THE FRONT FORK 88
- ASSEMBLIES 89
- CHECKING THE TIRES 90
- CHECKING THE WHEELS/ 93
- LUBRICATING THE CENTERSTAND 94
- LOWER LEVEL 95
- CHECKING THE FUSE 99
- CHECKING THE FUSE/ 100
- REPLACING THE HEADLIGHT BULB 100
- REPLACING THE HEADLIGHT BULB/ 101
- ADJUSTING THE HEADLIGHT BEAM 101
- CHAPTER 4 102
- FRONT WHEEL AND BRAKE DISC 104
- REAR WHEEL SPROCKET 111
- FRONT BRAKE 121
- 40˚ ± 5˚ 130
- FRONT FORK 139
- HANDLEBAR 149
- STEERING HEAD 155
- EAS00700 162
- EAS00705 164
- EAS00709 164
- EAS00713 166
- AND SWINGARM 168
- CHAPTER 5 174
- ENGINE REMOVAL 177
- CYLINDER HEAD 183
- ROCKER ARMS AND CAMSHAFT 192
- VALVES AND VALVE SPRINGS 197
- CYLINDER AND PISTON 205
- EAS00273 211
- EAS00277 216
- EAS00280 216
- EAS00281 217
- EAS00282 217
- EAS00284 218
- EAS00285 218
- EAS00286 218
- EAS00287 218
- EAS00292 219
- EAS00298 219
- SHIFT SHAFT AND STOPPER LEVER 223
- KICKSTARTER 226
- EAS00343 229
- EAS00347 232
- EAS00351 233
- EAS00355 234
- EAS00354 235
- 7 Nm (0.7 m 237
- 5 Nm (0.5 m 238
- OIL PUMP 239
- CRANKCASE 242
- CRANKSHAFT 249
- TRANSMISSION 253
- CHAPTER 6 260
- CARBURETOR 260
- AIR INDUCTION SYSTEM 269
- CHAPTER 7 273
- ELECTRICAL SYSTEM 273
- CHECKING SWITCH CONTINUITY 275
- CHECKING THE SWITCHES 276
- CHECKING THE BULBS AND 277
- BULB SOCKETS 277
- IGNITION SYSTEM 280
- ELECTRIC STARTING SYSTEM 285
- STARTER MOTOR 290
- CHARGING SYSTEM 294
- LIGHTING SYSTEM 297
- SIGNALING SYSTEM 305
- CARBURETOR HEATING SYSTEM 315
- CHAPTER 8 319
- TROUBLESHOOTING 319
- STARTING FAILURES/ 322
- INCORRECT ENGINE IDLING SPEED 322
- EAS00849 323
- EAS00850 323
- EAS00851 323
- EAS00854 324
- EAS00859 324
- EAS00861 324
- UNSTABLE HANDLING 325
- EAS00866 326
- YBR125ED 2005 WIRING DIAGRAM 327
- YAMAHA MOTOR CO., LTD 328
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