Yamaha FZ1-SA Owner's Manual

3C3-28199-E2FZ1-SFZ1-SAOWNER’S MANUAL

SAFETY INFORMATION1-31LoadingThe total weight of the operator, pas-senger, accessories and cargo mustnot exceed the maximum load limit.When loading wi

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PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO., LTD.PRINTED IN JAPAN2007.07-0.3×1 CR(E)

SAFETY INFORMATION1-41tor and may limit control ability,therefore, such accessories arenot recommended.● Use caution when adding electri-cal accessori

DESCRIPTION2-12EAU10410Left view1. Front fork spring preload adjusting bolt (page 3-20)2. Front fork compression damping force adjusting screw (page 3

DESCRIPTION2-22EAU10420Right view1. Owner’s tool kit (page 6-1)2. Rider seat lock lever (page 3-18)3. Fuse box (page 6-31)4. Battery (page 6-29)5. Rea

DESCRIPTION2-32EAU10430Controls and instruments1. Clutch lever (page 3-14)2. Left handlebar switches (page 3-13)3. Main switch/steering lock (page 3-2

INSTRUMENT AND CONTROL FUNCTIONS3-13EAU10974Immobilizer system This vehicle is equipped with an immo-bilizer system to help prevent theft byre-registe

INSTRUMENT AND CONTROL FUNCTIONS3-23● Keep other immobilizer systemkeys away from the main switchas they may cause signal inter-ference.EAU10471Main s

INSTRUMENT AND CONTROL FUNCTIONS3-33To lock the steering1. Turn the handlebars all the way tothe left.2. Push the key in from the “OFF” po-sition, and

INSTRUMENT AND CONTROL FUNCTIONS3-43EAU11003Indicator and warning lights EAU11030Turn signal indicator lights “” and “” The corresponding indicator li

INSTRUMENT AND CONTROL FUNCTIONS3-53CAUTION:ECA10020Do not operate the engine if it isoverheated.U3C3E2E0.book Page 5 Friday, July 6, 2007 9:09 AM

EAU26944DECLARATION of CONFORMITYGeneral manager of quality assurance div.1Version up the norm of EN60950 to EN60950-1 To change company name27 Feb. 2

INSTRUMENT AND CONTROL FUNCTIONS3-63Coolant temperatureDisplay Conditions What to doUnder 39 °C (Under 103 °F)Message “Lo” is displayed. OK. Go ahead

INSTRUMENT AND CONTROL FUNCTIONS3-73EAU11530Engine trouble warning light “” This warning light comes on or flasheswhen an electrical circuit monitorin

INSTRUMENT AND CONTROL FUNCTIONS3-83EAU39426Multi-function meter unit WARNINGEWA12421Be sure to stop the vehicle beforemaking any setting changes to t

INSTRUMENT AND CONTROL FUNCTIONS3-93ClockThe clock displays when the key isturned to “ON”. In addition, the clockcan be displayed for 10 seconds bypus

INSTRUMENT AND CONTROL FUNCTIONS3-103Fuel meterThe fuel meter indicates the amount offuel in the fuel tank. The display seg-ments of the fuel meter di

INSTRUMENT AND CONTROL FUNCTIONS3-113● When the key is turned to “ON”,the coolant temperature is auto-matically displayed, even if the airintake tempe

INSTRUMENT AND CONTROL FUNCTIONS3-123LCD and tachometer brightnesscontrol modeThis function allows you to adjust thebrightness of the LCD and the tach

INSTRUMENT AND CONTROL FUNCTIONS3-133EAU12347Handlebar switches LeftRightEAU12380Pass switch “” Press this switch to flash the head-lights.EAU12400Dim

INSTRUMENT AND CONTROL FUNCTIONS3-143EAU44710The engine trouble warning light andABS warning light (ABS model only) willcome on when the key is turned

INSTRUMENT AND CONTROL FUNCTIONS3-153EAU26822Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the leve

INTRODUCTIONEAU10100Welcome to the Yamaha world of motorcycling!As the owner of the FZ1-S/FZ1-SA, you are benefiting from Yamaha’s vast experience and

INSTRUMENT AND CONTROL FUNCTIONS3-163● This ABS has a test mode whichallows the owner to experience thepulsating at the brake lever orbrake pedal when

INSTRUMENT AND CONTROL FUNCTIONS3-173EAU13220Fuel Make sure that there is sufficient fuel inthe tank. When refueling, be sure to in-sert the pump nozz

INSTRUMENT AND CONTROL FUNCTIONS3-183EAU39450Fuel tank breather/overflow hose Before operating the motorcycle:● Check the fuel tank breather/over-flow

INSTRUMENT AND CONTROL FUNCTIONS3-1932. Remove the key.Rider seatTo remove the rider seat1. Remove the passenger seat.2. Push the rider seat lock leve

INSTRUMENT AND CONTROL FUNCTIONS3-203EAU14412Storage compartment This storage compartment is designedto hold an optional genuine YamahaCYCLELOK. (Othe

INSTRUMENT AND CONTROL FUNCTIONS3-213To increase the spring preload andthereby harden the suspension, turnthe adjusting bolt on each fork leg in di-re

INSTRUMENT AND CONTROL FUNCTIONS3-223force and thereby harden the compres-sion damping, turn the adjusting screwin direction (a). To decrease the com-

INSTRUMENT AND CONTROL FUNCTIONS3-233To increase the spring preload andthereby harden the suspension, turnthe adjusting ring in direction (a). To de-c

INSTRUMENT AND CONTROL FUNCTIONS3-243● Do not subject the shock ab-sorber to an open flame or otherhigh heat sources, otherwise itmay explode due to e

INSTRUMENT AND CONTROL FUNCTIONS3-253EAU15301Sidestand The sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your

IMPORTANT MANUAL INFORMATIONEAU10151Particularly important information is distinguished in this manual by the following notations:NOTE:● This manual s

INSTRUMENT AND CONTROL FUNCTIONS3-263With the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is turned on.3. Tu

PRE-OPERATION CHECKS4-14EAU15593The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpe

PRE-OPERATION CHECKS4-24EAU15605Pre-operation check list ITEM CHECKS PAGEFuel• Check fuel level in fuel tank.• Refuel if necessary.• Check fuel line f

PRE-OPERATION CHECKS4-34Throttle grip• Make sure that operation is smooth.• Check cable free play.• If necessary, have Yamaha dealer adjust cable free

OPERATION AND IMPORTANT RIDING POINTS5-15EAU15950WARNINGEWA10270● Become thoroughly familiarwith all operating controls andtheir functions before ridi

OPERATION AND IMPORTANT RIDING POINTS5-25serve the battery. Do not crank the en-gine more than 10 seconds on any oneattempt.CAUTION:ECA16040● If the o

OPERATION AND IMPORTANT RIDING POINTS5-35CAUTION:ECA10260● Even with the transmission inthe neutral position, do notcoast for long periods of timewith

OPERATION AND IMPORTANT RIDING POINTS5-45CAUTION:ECA10301After 1000 km (600 mi) of operation,the engine oil must be changed andthe oil filter cartridg

PERIODIC MAINTENANCE AND MINOR REPAIR6-16EAU17240Safety is an obligation of the owner. Pe-riodic inspection, adjustment and lubri-cation will keep you

PERIODIC MAINTENANCE AND MINOR REPAIR6-26EAU1770APeriodic maintenance and lubrication chart NOTE:● The annual checks must be performed every year, exc

IMPORTANT MANUAL INFORMATIONEAU10200FZ1-S/FZ1-SAOWNER’S MANUAL©2007 by Yamaha Motor Co., Ltd.1st edition, June 2007All rights reserved.Any reprinting

PERIODIC MAINTENANCE AND MINOR REPAIR6-368 * Brake hoses• Check for cracks or damage. √√√√√• Replace. Every 4 years9 * Wheels • Check runout and for d

PERIODIC MAINTENANCE AND MINOR REPAIR6-4618Clutch lever pivot shaft• Lubricate with lithium-soap-based grease.√√√√√19Shift pedal pivot shaft• Lubricat

PERIODIC MAINTENANCE AND MINOR REPAIR6-56EAU18680NOTE:● Air filter• This model’s air filter is equipped with a disposable oil-coated paper element, wh

PERIODIC MAINTENANCE AND MINOR REPAIR6-66• Replace the brake hoses every four years and if cracked or damaged.U3C3E2E0.book Page 6 Friday, July 6, 2

PERIODIC MAINTENANCE AND MINOR REPAIR6-76EAU18771Removing and installing pan-els The panels shown need to be removedto perform some of the maintenance

PERIODIC MAINTENANCE AND MINOR REPAIR6-86To install the panelPlace the panel in the original position,and then install the screw.FZ1-SFZ1-SAEAU19652Ch

PERIODIC MAINTENANCE AND MINOR REPAIR6-96Before installing a spark plug, the sparkplug gap should be measured with awire thickness gauge and, if neces

PERIODIC MAINTENANCE AND MINOR REPAIR6-106NOTE:The engine oil should be between theminimum and maximum level marks.4. If the engine oil is below the m

PERIODIC MAINTENANCE AND MINOR REPAIR6-116NOTE:Make sure that the O-ring is properlyseated.6. Install the new oil filter cartridgewith an oil filter w

PERIODIC MAINTENANCE AND MINOR REPAIR6-1269. Start the engine, and then let it idlefor several minutes while checkingit for oil leakage. If oil is lea

TABLE OF CONTENTSSAFETY INFORMATION ...1-1DESCRIPTION ...2-1Left view ...

PERIODIC MAINTENANCE AND MINOR REPAIR6-136CAUTION:ECA10471● If coolant is not available, usedistilled water or soft tap waterinstead. Do not use hard

PERIODIC MAINTENANCE AND MINOR REPAIR6-146EAU40051Replacing the air filter element The air filter element should be re-placed at the intervals specifi

PERIODIC MAINTENANCE AND MINOR REPAIR6-1568. Insert a new air filter element intothe air filter case.CAUTION:ECA10480● Make sure that the air filter e

PERIODIC MAINTENANCE AND MINOR REPAIR6-166EAU34301Adjusting the engine idling speed The engine idling speed must bechecked and, if necessary, adjusted

PERIODIC MAINTENANCE AND MINOR REPAIR6-176EAU21401Valve clearance The valve clearance changes with use,resulting in improper air-fuel mixtureand/or en

PERIODIC MAINTENANCE AND MINOR REPAIR6-186● NEVER OVERLOAD THEMOTORCYCLE! Operation of anoverloaded motorcycle may re-sult in tire damage, loss of con

PERIODIC MAINTENANCE AND MINOR REPAIR6-196This motorcycle is equipped with castwheels and tubeless tires with valves.WARNINGEWA10480● The front and re

PERIODIC MAINTENANCE AND MINOR REPAIR6-206EAU21960Cast wheels To maximize the performance, durabil-ity, and safe operation of your vehicle,note the fo

PERIODIC MAINTENANCE AND MINOR REPAIR6-216EAU36501Rear brake light switch The rear brake light switch, which is ac-tivated by the brake pedal, is prop

PERIODIC MAINTENANCE AND MINOR REPAIR6-226EAU43111Checking the brake fluid level Front brakeRear brake (FZ1-S)Rear brake (FZ1-SA)Insufficient brake fl

TABLE OF CONTENTSReplacing a turn signal light bulb ...6-35Replacing the license plate light bulb ...

PERIODIC MAINTENANCE AND MINOR REPAIR6-236● As the brake pads wear, it is nor-mal for the brake fluid level to grad-ually go down. However, if thebrak

PERIODIC MAINTENANCE AND MINOR REPAIR6-2465. If the drive chain slack is incorrect,adjust it as follows.EAU34311To adjust the drive chain slack1. Loos

PERIODIC MAINTENANCE AND MINOR REPAIR6-256EAU23022Cleaning and lubricating the drive chain The drive chain must be cleaned andlubricated at the interv

PERIODIC MAINTENANCE AND MINOR REPAIR6-266EAU23111Checking and lubricating the throttle grip and cable The operation of the throttle grip shouldbe che

PERIODIC MAINTENANCE AND MINOR REPAIR6-276EAU23142Checking and lubricating the brake and clutch levers Brake leverClutch leverThe operation of the bra

PERIODIC MAINTENANCE AND MINOR REPAIR6-286EAU23271Checking the front fork The condition and operation of the frontfork must be checked as follows at t

PERIODIC MAINTENANCE AND MINOR REPAIR6-296EAU23290Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specif

PERIODIC MAINTENANCE AND MINOR REPAIR6-306working near batteries. In caseof contact, administer the fol-lowing FIRST AID.• EXTERNAL: Flush with plenty

PERIODIC MAINTENANCE AND MINOR REPAIR6-316EAU43131Replacing the fuses The main fuse, the fuel injection systemfuse, and the fuse boxes, which containt

PERIODIC MAINTENANCE AND MINOR REPAIR6-326FZ1-SAIf a fuse is blown, replace it as follows.NOTE:Include steps 2 and 6 only for the fuelinjection system

1-11SAFETY INFORMATION EAU10281MOTORCYCLES ARE SINGLETRACK VEHICLES. THEIR SAFE USEAND OPERATION ARE DEPENDENTUPON THE USE OF PROPER RIDINGTECHNIQUES

PERIODIC MAINTENANCE AND MINOR REPAIR6-3364. Turn the key to “ON” and turn onthe electrical circuit in question tocheck if the device operates.5. If t

PERIODIC MAINTENANCE AND MINOR REPAIR6-346● Headlight bulbDo not touch the glass part ofthe headlight bulb to keep it freefrom oil, otherwise the tran

PERIODIC MAINTENANCE AND MINOR REPAIR6-356EAU24202Replacing a turn signal light bulb 1. Remove the turn signal light lensby removing the screw.2. Remo

PERIODIC MAINTENANCE AND MINOR REPAIR6-366EAU27011Replacing an auxiliary light bulb This model is equipped with two auxil-iary lights. If an auxiliary

PERIODIC MAINTENANCE AND MINOR REPAIR6-3763. Remove the brake hose holder oneach side by removing the bolt andnut.4. Remove the brake caliper on eachs

PERIODIC MAINTENANCE AND MINOR REPAIR6-386EAU44800Rear wheel (FZ1-S)WARNINGEWA14840For the ABS model, have a Yamahadealer remove and install the wheel

PERIODIC MAINTENANCE AND MINOR REPAIR6-396CAUTION:ECA11070Do not apply the brake after thewheel has been removed togetherwith the brake disc, otherwis

PERIODIC MAINTENANCE AND MINOR REPAIR6-406EAU42500Troubleshooting charts Starting problems or poor engine performanceWARNINGEWA10840Keep away open fla

PERIODIC MAINTENANCE AND MINOR REPAIR6-416Engine overheatingWARNINGEWAT1040● Do not remove the radiator cap when the engine and radiator are hot. Scal

MOTORCYCLE CARE AND STORAGE7-17EAU37833Matte color caution CAUTION:ECA15192Some models are equipped withmatte colored finished parts. Besure to consul

SAFETY INFORMATION1-21due to EXCESSIVE SPEED or un-dercornering (insufficient lean an-gle for the speed).• Always obey the speed limit andnever travel

MOTORCYCLE CARE AND STORAGE7-27contact with strong or abrasivecleaning products, solvent orthinner, fuel (gasoline), rust re-movers or inhibitors, bra

MOTORCYCLE CARE AND STORAGE7-374. To prevent corrosion, it is recom-mended to apply a corrosion pro-tection spray on all metal,including chrome- and n

MOTORCYCLE CARE AND STORAGE7-473. Perform the following steps to pro-tect the cylinders, piston rings, etc.from corrosion.a. Remove the spark plug cap

SPECIFICATIONS8-18Dimensions:Overall length:2140 mm (84.3 in)Overall width:770 mm (30.3 in)Overall height:1205 mm (47.4 in)Seat height:815 mm (32.1 in

SPECIFICATIONS8-28Gear ratio:1st:38/15 (2.533)2nd:33/16 (2.063)3rd:37/21 (1.762)4th:35/23 (1.522)5th:27/20 (1.350)6th:29/24 (1.208)Chassis:Frame type:

SPECIFICATIONS8-38Wheel travel:130.0 mm (5.12 in)Electrical system:Ignition system:Transistorized coil ignition (digital)Charging system:AC magnetoBat

CONSUMER INFORMATION9-19EAU26351Identification numbers Record the key identification number,vehicle identification number and mod-el label information

CONSUMER INFORMATION9-29EAU26470Model label The model label is affixed to the frameunder the rider seat. (See page 3-18.)Record the information on thi

INDEXAABS (for ABS models) ... 3-15ABS warning light (for ABS models) ... 3-7Air filter element, replacing ...

INDEXTool kit.............. 6-1Troubleshooting......... 6-39Troubleshooting charts ..