Yamaha 2002 Warrior Owner's Manual

XV1700PCOWNER’S MANUAL

SAFETY INFORMATION11-24. Many accidents involve inexperienced operators. In fact, many operators who have been involved inaccidents do not even have a

SPECIFICATIONS8-38Maximum load* 408 lb (185 kg)Tire air pressure (measured on cold tires)Up to 198 lb (90 kg)*Front 36 psi (2.50 kgf/cm2, 250 kPa)Rear

SPECIFICATIONS8-48BatteryModel GT14B-4Voltage, capacity 12 V, 12 AhHeadlight type Quartz bulb (halogen)Bulb voltage, wattage × quantityHeadlight 12 V,

CONSUMER INFORMATION9Identification numbers ... 9-1Key identification number ...

9-19EAU010399-CONSUMER INFORMATIONEAU02944Identification numbers Record the key identification number,vehicle identification number and mod-el label i

CONSUMER INFORMATION9-29EAU01050Model label The model label is affixed to the frameunder the seat. (See page 3-11 for seatremoval and installation pro

CONSUMER INFORMATION9-39EAU01051Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury

CONSUMER INFORMATION9-49EAU01053Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:Federal law prohibits the following acts or

CONSUMER INFORMATION9-59EAU01325Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be

CONSUMER INFORMATION9-6928,000 mi(43,000 km) or42 months32,000 mi(49,000 km) or48 months36,000 mi(55,000 km) or54 months40,000 mi(61,000 km) or60 mont

CONSUMER INFORMATION9-79EAU02918YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY

SAFETY INFORMATION11-3Protective apparelThe majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safetyhelme

CONSUMER INFORMATION9-89

CONSUMER INFORMATION9-99EAU01063YAMAHA EXTENDED SERVICE (Y.E.S.)

CONSUMER INFORMATION9-109

INDEXAAccessories and replacement parts ...6-23Air filter elements, replacing ...6-13BBattery ...

INDEXTTachometer unit ... 3-4Tail/brake light ... 6-40Throttle cable free play,

PROTECT YOUR INVESTMENTUse Genuine YAMAHA Parts and Accessories.See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual.Printed on recyc

SAFETY INFORMATION11-4LoadingThe total weight of the operator, passenger, accessories and cargo must not exceed the maximumload limit of 408 lb (185 k

SAFETY INFORMATION11-5a. Accessories fitted to the handlebar or the front fork area can create instability due to improperweight distribution or aerod

SAFETY INFORMATION11-6a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-destrians or children are not li

SAFETY INFORMATION11-7EAU02977Location of important labels Please read the following important labels carefully before operating this motorcycle.

SAFETY INFORMATION11-81California only2345California only

DESCRIPTION2Left view ... 2-1Right view...

2-12EAU000262-DESCRIPTIONLeft view1. Engine oil drain bolt (crankcase) (page 6-11)2. Shift pedal (page 3-7)3. Fuel tank cap (page 3-9)4. Helmet holder

DESCRIPTION2-22Right view7. Battery (page 6-35)8. Engine oil filler cap (page 6-9)9. Front fork spring preload adjusting bolt (page 3-12)10. Engine oi

EAU03438

DESCRIPTION2-32Controls and instruments1. Clutch lever (page 3-7)2. Left handlebar switches (page 3-6)3. Speedometer (page 3-3)4. Tachometer unit (pag

INSTRUMENT AND CONTROL FUNCTIONS3Main switch/steering lock ... 3-1Indicator and warnin

3-13EAU000273-INSTRUMENT AND CONTROL FUNCTIONSEAU00029Main switch/steering lock The main switch/steering lock controlsthe ignition and lighting system

INSTRUMENT AND CONTROL FUNCTIONS3-23EW000016WARNING_Never turn the key to “OFF” or“LOCK” while the motorcycle ismoving, otherwise the electricalsystem

INSTRUMENT AND CONTROL FUNCTIONS3-33EAU04240Engine trouble warning light “ ” This warning light comes on or flasheswhen an electrical circuit monitori

INSTRUMENT AND CONTROL FUNCTIONS3-43EAU04436Tachometer unit The electric tachometer allows the riderto monitor the engine speed and keep itwithin the

INSTRUMENT AND CONTROL FUNCTIONS3-53Odometer and tripmeter modesPushing the “SELECT” button switchesthe display between the odometermode “ODO” and the

INSTRUMENT AND CONTROL FUNCTIONS3-63Self diagnosis deviceThis model is equipped with a self-di-agnosis device for various electrical cir-cuits.If any

INSTRUMENT AND CONTROL FUNCTIONS3-73EAU03890Engine stop switch “ / ”Set this switch to “ ” before startingthe engine. Set this switch to “ ” tostop th

INSTRUMENT AND CONTROL FUNCTIONS3-83EAU00158Brake lever The brake lever is located at the righthandlebar grip. To apply the frontbrake, pull the lever

EAU00002INTRODUCTIONCongratulations on your purchase of the Yamaha Road Star Warrior™. This model isthe result of Yamaha’s vast experience in the prod

INSTRUMENT AND CONTROL FUNCTIONS3-93EAU04068Fuel tank cap To open the fuel tank capOpen the fuel tank cap lock cover, in-sert the key into the lock, a

INSTRUMENT AND CONTROL FUNCTIONS3-103EAU00185CAUTION:_Immediately wipe off spilled fuelwith a clean, dry, soft cloth, sincefuel may deteriorate painte

INSTRUMENT AND CONTROL FUNCTIONS3-113EAU01319SeatTo remove the seat1. Insert the key into the seat lock,and then turn it counterclockwise.2. While hol

INSTRUMENT AND CONTROL FUNCTIONS3-123EW000030WARNING_Never ride with a helmet attached tothe helmet holder, since the helmetmay hit objects, causing l

INSTRUMENT AND CONTROL FUNCTIONS3-133EAUB0007Adjusting the shock absorber assemblyThis shock absorber assembly isequipped with a spring preload adjust

INSTRUMENT AND CONTROL FUNCTIONS3-1433. Tighten the locknut to the speci-fied torque.ECA00076CAUTION:_Always tighten the locknut againstthe adjusting

INSTRUMENT AND CONTROL FUNCTIONS3-153EAU00330SidestandThe sidestand is located on the left sideof the frame. Raise the sidestand orlower it with your

INSTRUMENT AND CONTROL FUNCTIONS3-163CD-01EWith the engine turned off:1. Move the sidestand down.2. Make sure that the engine stop switch is set to “

PRE-OPERATION CHECKS4Pre-operation check list ... 4-1

4-14EAU011144-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unex

EAU00003IMPORTANT MANUAL INFORMATIONParticularly important information is distinguished in this manual by the following notations:The Safety Alert Sym

PRE-OPERATION CHECKS4-24NOTE:_Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a verysh

OPERATION AND IMPORTANT RIDING POINTS5Starting and warming up a cold engine ... 5-1Shifting ...

5-15EAU003725-OPERATION AND IMPORTANT RIDING POINTSEAU00373WARNING_● Become thoroughly familiarwith all operating controls andtheir functions before r

OPERATION AND IMPORTANT RIDING POINTS5-25ECA00083*CAUTION:_The fuel level warning light and en-gine trouble warning light shouldcome on for a few seco

OPERATION AND IMPORTANT RIDING POINTS5-35EAU00423ShiftingShifting gears lets you control theamount of engine power available forstarting off, accelera

OPERATION AND IMPORTANT RIDING POINTS5-45EAU00427To decelerate 1. Apply both the front and the rearbrakes to slow the motorcycle.2. Shift the transmis

OPERATION AND IMPORTANT RIDING POINTS5-55EAU01128Engine break-in There is never a more important periodin the life of your engine than the periodbetwe

6PERIODIC MAINTENANCE AND MINOR REPAIRPeriodic maintenance ...6-1Owner’s tool kit ...

6-16EAU004626-PERIODIC MAINTENANCE AND MINOR REPAIR EAU01790Safety is an obligation of the owner.Periodic inspection, adjustment and lu-brication will

PERIODIC MAINTENANCE AND MINOR REPAIR6-26EAU03983Owner’s tool kit The owner’s tool kit is located underthe seat. (See page 3-11 for seat re-moval and

IMPORTANT MANUAL INFORMATIONEW000000WARNING_PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDINGTIPS” BOOKLET CAREFULLY AND COMPLETELY BEF

PERIODIC MAINTENANCE AND MINOR REPAIR6-36EAU00471Periodic maintenance chart for the emission control system No. ITEM ROUTINEINITIAL ODOMETER READINGS6

PERIODIC MAINTENANCE AND MINOR REPAIR6-46EAU00472General maintenance and lubrication chart No. ITEM ROUTINE TYPEINITIAL ODOMETER READINGS600 mi(1,000

PERIODIC MAINTENANCE AND MINOR REPAIR6-5610Brake and clutch lever pivot shafts• Lubricate.• Apply grease lightly.Lithium-soap-based grease(all-purpose

PERIODIC MAINTENANCE AND MINOR REPAIR6-66EAU03907NOTE:_From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from 4,000 m

PERIODIC MAINTENANCE AND MINOR REPAIR6-76EAU01639Checking the spark plugs The spark plugs are important enginecomponents, which should be checkedperio

PERIODIC MAINTENANCE AND MINOR REPAIR6-86NOTE:_If a torque wrench is not available wheninstalling a spark plug, a good estimateof the correct torque i

PERIODIC MAINTENANCE AND MINOR REPAIR6-96EAU04212*Engine oil and oil filter cartridgeThe engine oil level should be checkedbefore each ride. In additi

PERIODIC MAINTENANCE AND MINOR REPAIR6-106NOTE:_When adding oil, be careful not to over-fill the engine oil tank; the oil level risesfaster starting f

PERIODIC MAINTENANCE AND MINOR REPAIR6-1165. Place an oil pan under the engineto collect the used oil.6. Remove the engine oil drain bolt todrain the

PERIODIC MAINTENANCE AND MINOR REPAIR6-1269. Install the new oil filter cartridge,and then tighten it to the specifiedtorque with a torque wrench.10.

IMPORTANT MANUAL INFORMATIONAFFIX DEALERLABEL HEREEAU04247XV1700PCP(C)OWNER’S MANUAL©2001 by Yamaha Motor Corporation, U.S.A.1st edition, September 20

PERIODIC MAINTENANCE AND MINOR REPAIR6-136EAU04439*Transfer case oil Have the transfer case oil levelchecked and the oil changed by aYamaha dealer at

PERIODIC MAINTENANCE AND MINOR REPAIR6-1463. Remove the fuel tank as follows.a. Disconnect fuel hose A from thejoint as shown.b. Remove the nuts. c. D

PERIODIC MAINTENANCE AND MINOR REPAIR6-156d. Remove the hoses as shown, andthen remove the fuel tank by pull-ing it upward.4. Remove the air filter ca

PERIODIC MAINTENANCE AND MINOR REPAIR6-1666. Remove the air filter case cover byremoving the screws.7. Remove the air filter element byremoving the sc

PERIODIC MAINTENANCE AND MINOR REPAIR6-17614. Install the fuel tank as follows.a. Place the fuel tank in the originalposition, and then connect fuelho

PERIODIC MAINTENANCE AND MINOR REPAIR6-1863. Remove the silencer air filter ele-ment.4. Install a new air filter element byinserting it into the air f

PERIODIC MAINTENANCE AND MINOR REPAIR6-196EAU00637Adjusting the valve clearance The valve clearance changes with use,resulting in improper air-fuel mi

PERIODIC MAINTENANCE AND MINOR REPAIR6-206EW000083WARNING_Proper loading of your motorcycleis important for several characteris-tics of your motorcycl

PERIODIC MAINTENANCE AND MINOR REPAIR6-216Tire informationThis motorcycle is equipped with castwheels and tubeless tires with valves.EW000080WARNING_●

PERIODIC MAINTENANCE AND MINOR REPAIR6-226EAU00684WARNING_This motorcycle is fitted with super-high-speed tires. Note the followingpoints in order to

TABLE OF CONTENTS1 SAFETY INFORMATION12 DESCRIPTION23 INSTRUMENT AND CONTROL FUNCTIONS34 PRE-OPERATION CHECKS45 OPERATION AND IMPORTANT RIDING POINTS5

PERIODIC MAINTENANCE AND MINOR REPAIR6-236EAU00691Accessories and replacement partsEW000098WARNING_This motorcycle is not designed topull a trailer or

PERIODIC MAINTENANCE AND MINOR REPAIR6-2463. If the specified clutch lever freeplay could be obtained as de-scribed above, tighten the locknutand skip

PERIODIC MAINTENANCE AND MINOR REPAIR6-256EAU01746Adjusting the brake pedal positionThe top of the brake pedal should be po-sitioned approximately 3.0

PERIODIC MAINTENANCE AND MINOR REPAIR6-266EAU00721Checking the front and rear brake pads The front and rear brake pads must bechecked for wear at the

PERIODIC MAINTENANCE AND MINOR REPAIR6-2762. Check each brake pad for damageand measure the lining thickness.If a brake pad is damaged or if thelining

PERIODIC MAINTENANCE AND MINOR REPAIR6-286●Be careful that water does not en-ter the brake fluid reservoir whenrefilling. Water will significantlylowe

PERIODIC MAINTENANCE AND MINOR REPAIR6-296EAU01830*Drive belt slack The drive belt slack should be checkedand adjusted at the intervals specifiedin th

PERIODIC MAINTENANCE AND MINOR REPAIR6-3062. Loosen the locknut on each side ofthe swingarm.3. To tighten the drive belt, turn theadjusting bolt on ea

PERIODIC MAINTENANCE AND MINOR REPAIR6-316EAU03297Checking and lubricating the cablesThe operation of all control cables andthe condition of the cable

PERIODIC MAINTENANCE AND MINOR REPAIR6-326EAU03164Checking and lubricating the brake and clutch levers The operation of the brake and clutchlevers sho

SAFETY INFORMATION1Safe riding ... 1-1Protective apparel ...

PERIODIC MAINTENANCE AND MINOR REPAIR6-336EAU03165Checking and lubricating the sidestandThe operation of the sidestand shouldbe checked before each ri

PERIODIC MAINTENANCE AND MINOR REPAIR6-346To check the operation1. Place the motorcycle on a levelsurface and hold it in an uprightposition.2. While a

PERIODIC MAINTENANCE AND MINOR REPAIR6-356EAU01144Checking the wheel bearings The front and rear wheel bearings mustbe checked at the intervals specif

PERIODIC MAINTENANCE AND MINOR REPAIR6-366To charge the batteryHave a Yamaha dealer charge the bat-tery as soon as possible if it seems tohave dischar

PERIODIC MAINTENANCE AND MINOR REPAIR6-376EAU04450Replacing the fuses The main fuse and the fuse box, whichcontains the fuses for the individual cir-c

PERIODIC MAINTENANCE AND MINOR REPAIR6-386EC000103CAUTION:_Do not use a fuse of a higher amper-age rating than recommended toavoid causing extensive d

PERIODIC MAINTENANCE AND MINOR REPAIR6-3963. Unhook the headlight bulb holder,and then remove the defectivebulb.EW000119WARNING_Headlight bulbs get ve

PERIODIC MAINTENANCE AND MINOR REPAIR6-406EAU03730Tail/brake light This motorcycle is equipped with anLED type of tail/brake light. If the tail/brake

PERIODIC MAINTENANCE AND MINOR REPAIR6-416EAU03730*License plate light If the license plate light does not comeon, have a Yamaha dealer check theelect

PERIODIC MAINTENANCE AND MINOR REPAIR6-426EAU01008TroubleshootingAlthough Yamaha motorcycles receivea thorough inspection before shipmentfrom the fact

11-1EAU041931-SAFETY INFORMATION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION AREDEPENDENT UPON THE USE OF PROPER RIDING TECHNI

PERIODIC MAINTENANCE AND MINOR REPAIR6-436EAU01297Troubleshooting chart EW000125WARNING_Keep away open flames and do not smoke while checking or worki

MOTORCYCLE CARE AND STORAGE7Care ... 7-1Storage ...

7-17EAU04449*7-MOTORCYCLE CARE AND STORAGECareWhile the open design of a motorcyclereveals the attractiveness of the tech-nology, it also makes it mor

MOTORCYCLE CARE AND STORAGE7-27thinner, fuel (gasoline), rust re-movers or inhibitors, brake flu-id, antifreeze or electrolyte.●Do not use high-pressu

MOTORCYCLE CARE AND STORAGE7-37After cleaning1. Dry the motorcycle with a chamoisor an absorbing cloth.2. Use a chrome polish to shinechrome, aluminum

MOTORCYCLE CARE AND STORAGE7-47StorageShort-termAlways store your motorcycle in a cool,dry place and, if necessary, protect itagainst dust with a poro

MOTORCYCLE CARE AND STORAGE7-574. Lubricate all control cables andthe pivoting points of all levers andpedals as well as of the sidestand/centerstand.

SPECIFICATIONS8Specifications ... 8-1

8-18EAU010388-SPECIFICATIONSSpecificationsCS-01EModel XV1700PC(C)DimensionsOverall length 93.9 in (2,385 mm) Overall width 37.6 in (955 mm)Overall hei

SPECIFICATIONS8-28Transfer case oilType SAE80 API “GL-4” hypoid gear oilQuantity 0.42 US qt (0.35 lmp qt, 0.4 L)Air filters Oil-coated paper elementFu