Z200LZ200OWNER’S MANUAL68F-28199-19U.S.A.EditionLIT-18626-07-0068F-9-19 Hyoshi 06.3.17 1:23 PM ページ 1
General information 4 the switch, stopping the engine. ● Know the marine laws and regulationswhere you will be boating—and obeythem. For basic boatin
General information 5 EMU25401 LabelWARNING EWM01260 ● Be sure shift control is in neutral beforestarting engine. (except 2HP) ● Do not touch or rem
General information 6 The rules presented here in your Owner’sManual are condensed, and have been pro-vided for your convenience only. Consultyour lo
General information 7 way! Both of you should alter course to avoidan accident. You should keep the other ves-sel on your port (left) side. This rule
General information 8 3. In a narrow channel, a sailing vesselshould not hamper the safe passage ofa power-driven vessel which can navi-gate only in
General information 9 EMU25540 Fueling instructionsWARNING EWM00010 GASOLINE AND ITS VAPORS ARE HIGH-LY FLAMMABLE AND EXPLOSIVE! ● Do not smoke when
General information 10 dry rags. ● Do not overfill the fuel tank. ● Tighten the filler cap securely after re-fueling. ● If you should swallow some ga
General information 11 EMU25711 Battery specificationsNOTE: The engine cannot be started if battery volt- age is too low. EMU25742 Propeller selectio
12 Basic components EMU25799 Main componentsNOTE: * May not be exactly as shown; also may not be included as standard equipment on all mod- els. Z200
Basic components 13 EMU26180 Remote control The remote control lever actuates both theshifter and the throttle. The electrical switch-es are mounte
EMU25071ZMU01690 Read this owner’s manual carefully before operating your outboard motor.68F-9-19 Hyoshi 06.3.17 1:23 PM ページ 2
Basic components 14 EMU26190 Remote control lever Moving the lever forward from the neutral po-sition engages forward gear. Pulling the le-ver back f
Basic components 15NOTE: The neutral throttle lever will operate onlywhen the remote control lever is in neutral.The remote control lever will operat
Basic components 16 When constant speed is desired, tighten theadjuster to maintain the desired throttle set-ting. EMU25990 Engine stop lanyard switc
Basic components 17 ● “” (start) With the main switch in the “” (start) po-sition, the starter motor turns to start the en-gine. When the key is rel
Basic components 18NOTE: For instructions on using the power trim and tilt switch, see page 49. EMU26161 Power trim and tilt switches (twin binnacle
Basic components 19 EMU26340 Tilt support lever for power trim and tilt or hydro tilt model To keep the outboard motor in the tilted upposition, lock
Basic components 20 EMU26460 Flushing device This device is used to clean the cooling wa-ter passages of the motor using a gardenhose and tap water.N
Basic components 21 tarily after the main switch is turned on and will return to normal thereafter.NOTE: The water separator and engine troublewarnin
Basic components 22 page 33.CAUTION: ECM00050 Do not continue to run the engine if theoverheat warning indicator is on. Serious engine damage will o
Basic components 23 power trim and tilt switch. EMU26620 Trim meter (digital type) This meter shows the trim angle of your out-board motor.NOTE: ● Me
Important manual information EMU31280 To the owner Thank you for choosing a Yamaha outboardmotor. This Owner’s Manual contains infor-mation needed fo
Basic components 24 EMU26700 Clock Press the “” (mode) button repeatedlyuntil the indicator on the face of the gaugepoints to “” (time). To set the c
Basic components 25 EMU26730 Low battery voltage warning indicator If battery voltage drops, the display will auto-matically turn on and begin to bli
Basic components 26 port and starboard engines.NOTE: ● The fuel flow meter displays gallons/houror liters/hour according to operator prefer-ence. Sel
Basic components 27 bottom, engine mounting height, skill ofthe operator, and individual gasoline for-mulation (winter or summer fuel andamount of ad
Basic components 28 age display, total hour/trip hour display, oillevel display, water detection warning, en-gine trouble warning, and periodic maint
Basic components 29 Preoperation checks Place the gear shift lever in neutral and turnthe main switch to “” (on). After all the dis-plays come on and
Basic components 30 ous engine damage will occur. ● Do not continue to operate the engine ifa warning device has activated. Con-sult your Yamaha deal
Basic components 31 EMU31610 Speed & fuel meter unit This unit shows the boat speed and has thefunctions of fuel meter, total fuel consump-tion d
Basic components 32NOTE: After the main switch is first turned on, all thedisplays come on as a test. After a few sec-onds, the gauge will change to
Basic components 33 EMU31630 Fuel management meter This meter has functions of fuel flow meter,total consumption display, fuel economy dis-play, and
Table of contents General information ... 1 Identification numbers record... 1 Outboard motor serial number ...
Basic components 34 If the warning system has activated, stop theengine and check the cooling water inlet forclogging.NOTE: Dual engine drive users:S
Basic components 35 If the warning system has been activated,stop the engine and check for the cause.NOTE: The warning for oil filter clogging is sim
36 Operation EMU26901 InstallationCAUTION: ECM00110 Incorrect engine height or obstructionsto smooth water flow (such as the designor condition of t
Operation 37 EMU26930 Mounting height (boat bottom) To run your boat at optimum efficiency, thewater resistance (drag) of the boat and out-board moto
Operation 38 EMU27091 Procedure for HPDI models Run the engine under load (in gear with apropeller installed) for 10 hours as follows.1. First 10 min
Operation 39 blinks, consult your Yamaha dealer imme-diately. EMU27120 Oil ● Check to be sure you have plenty of oil foryour trip. EMU27130 Controls
Operation 40 EMU27233 Filling fuel and engine oil EMU30320 Filling fuel for models without a fuel jointWARNING EWM00060 Gasoline and its vapors are
Operation 41NOTE: The oil level lines on the remote oil tank indi-cate the amount of additional oil that can beadded to the tank. The top oil level l
Operation 42 EMU27321 Oil level indicator operation The various functions of the oil level system are as follows: EMU27381 Oil level indicator Electr
Operation 43 EMU27450 Operating engine EMU27482 Feeding fuelWARNING EWM00420 ● Before starting the engine, make surethat the boat is tightly moored
Table of contents Filling fuel and engine oil... 40 Filling fuel for models without a fuel joint ...
Operation 44 2. Attach the engine stop switch lanyard toa secure place on your clothing, or yourarm or leg. Then install the lock plate onthe other e
Operation 45 5. Immediately after the engine starts, re-lease the main switch to return it to “”(on).CAUTION: ECM00191 ● Never turn the main switch
Operation 46 you.CAUTION: ECM00220 To change the boat direction or shiftingposition from forward to reverse or vice-versa, first close the throttle
Operation 47 EMU27820 Stopping engine Before stopping the engine, first let it cool offfor a few minutes at idle or low speed. Stop-ping the engine i
Operation 48 EMU27882 Adjusting trim angle Power trim and tilt modelsWARNING EWM00751 ● Be sure all people are clear of the out-board motor when adj
Operation 49 To raise the bow (trim-out), press the switch“” (up).To lower the bow (trim-in), press the switch“” (down).Make test runs with the trim
Operation 50 salt corrosion.WARNING EWM00220 Be sure all people are clear of the out-board motor when tilting up and down,also be careful not to pin
Operation 51 4. Push the tilt support knob into the clampbracket or pull the tilt support lever to-ward you to support the engine.WARNING EWM00260 A
Operation 52 EMU28060 Cruising in shallow water The outboard motor can be tilted up partiallyto allow operation in shallow water. EMU28090 Power trim
Operation 53 2. Slightly tilt the outboard motor up to thedesired position using the power trimand tilt switch / power tilt switch.3. To return the o
Table of contents Consumer information... 83 Important warranty information for U.S.A. and Canada ... 83YAMAHA MO
54 Maintenance EMU31480 SpecificationsNOTE: “(AL)” stated in the specification data belowrepresents the numerical value for the alumi-num propeller i
Maintenance 55 Hypoid gear oil SAE#90Gear oil quantity: LZ200TR 870.0 cm 3 (29.41 US oz) (30.68 Imp.oz)Z200TR 980.0 cm 3 (33.13 US oz) (34.56 Imp.o
Maintenance 56 on the use of chemical goods for storage. EMU28303 Procedure EMU30001 Flushing with the flushing attachment 1. Wash the outboard motor
Maintenance 57 the fogging hole of the silencer cover, ifequipped. When properly done, the en-gine will smoke excessively and almoststall.8. Remove t
Maintenance 58 on.) ● DO NOT SMOKE when charging or han-dling batteries.KEEP BATTERIES AND ELECTROLYTIC FLUID OUT OF REACH OF CHILDREN. Batteries var
Maintenance 59 tion. Water will leak out of the connectorinstead of cooling the engine, which cancause serious overheating. Be sure theconnector is t
Maintenance 60 EMU28522 Maintenance chart Frequency of maintenance operations may be adjusted according to the operating condi-tions, but the followi
Maintenance 61 EMU28874 Maintenance chart (additional) Water pumpInspection / replace-mentHigh pressure fuel pump drive beltInspection / replace-ment
Maintenance 62 EMU28931 Greasing Yamaha marine grease (Water resistant grease) Z200, LZ200 EMU28952 Cleaning and adjusting spark plugWARNING EWM00560
Maintenance 63 ple, if the center electrode porcelain is verywhite, this could indicate an intake air leak orcarburetion problem in that cylinder. Do
1 General information EMU25170 Identification numbers record EMU25183 Outboard motor serial number The outboard motor serial number isstamped on the
Maintenance 64 Checkpoints ● Fuel system parts leakage ● Fuel line joint leakage ● Fuel line cracks or other damage ● Fuel connector leakage EMU29041
Maintenance 65 ● Check that each connector is engaged se-curely. EMU29120 Exhaust leakage Start the engine and check that no exhaustleaks from the jo
Maintenance 66 7. Activate the trim-up switch until the tiltrod is fully extended. Unlock the tilt sup-port lever.8. Tilt the outboard motor down. Ch
Maintenance 67 ● Check the propeller shaft oil seal for dam-age.NOTE: If the shear pin equipped: it is designed tobreak if the propeller hits a hard
Maintenance 68NOTE: If the propeller nut does not align with thepropeller shaft hole after tightening to thespecified torque, tighten the nut further
Maintenance 69 the gear oil drain screw hole.6. Put a new gasket on the oil level plug.When the oil begins to flow out of the oillevel plug hole, ins
Maintenance 70 dling or working near batteries.Antidote (EXTERNAL): ● SKIN - Flush with water. ● EYES - Flush with water for 15 minutesand get immedi
Maintenance 71 when installing the battery and discon-nect the black battery cable first whenremoving it. Otherwise, the electricalparts can be damag
Maintenance 72 EMU29400 Coating the boat bottom A clean hull improves boat performance. Theboat bottom should be kept as clean of ma-rine growth as p
73 Trouble Recovery EMU29424 Troubleshooting A problem in the fuel, compression, or igni-tion systems can cause poor starting, loss ofpower, or other
General information 2 EMU25262 Manufactured date label This label is attached to the clamp bracket orthe swivel bracket. EMU25272 Star labels Your ou
Trouble Recovery 74 Q. Is fuel system obstructed?A. Check for pinched or kinked fuel line orother obstructions in fuel system.Q. Is fuel contaminated
Trouble Recovery 75 A. Have serviced by a Yamaha dealer.Q. Is load on boat improperly distributed?A. Distribute load to place boat on an evenplane.Q.
Trouble Recovery 76 Q. Is fuel joint connection incorrect?A. Connect correctly.Q. Is heat range of spark plug incorrect?A. Inspect spark plug and rep
Trouble Recovery 77 EMU29492 Replacing fuse If the fuse has blown on an electric startmodel, open the fuse box and use a fusepuller to replace the fu
Trouble Recovery 78 2. Put the engine in the desired position,then tighten the manual valve screw byturning it clockwise. EMU31780 Water separator wa
Trouble Recovery 79 5. Drain the water in the filter cup by soak-ing it up with a rag.NOTE: Properly dispose of the rag.6. Firmly screw the filter cu
Trouble Recovery 80 boat to be thrown forward. ● Make sure no one is standing behindyou when pulling the starter rope. Itcould whip behind you and in
Trouble Recovery 81 gine is running. EMU29670 Engine fails to operate EMU29741 Low oil level warning activates If the oil level is allowed to drop to
Trouble Recovery 82 mal operation. The yellow segment willcontinue to be displayed on the oil levelindicator.5. Start the engine and return to the ne
83 Consumer information EMU29811 Important warranty information for U.S.A. and Canada
General information 3 EMU25300 Three Stars—Ultra Low Emission The three-star label identifies engines thatmeet the Air Resources Board’s 2008 ex-haus
Consumer information 84
Consumer information 85 EMU29820 YAMAHA MOTOR CORPORATION, U.S.A. OUTBOARD MOTOR TWO YEAR LIMITED WARRANTY
Consumer information 86
Consumer information 87
Consumer information 88 EMU29841 IMPORTANT WARRANTY INFORMATION IF YOU USE YOUR YAMAHA OUTSIDE THE USA OR CANADA
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Printed in JapanMay 2006–0.2 × 1 !Printed on recycled paper68F-9-19 Hyoshi 06.3.17 1:23 PM ページ 4
YAMAHA MOTOR CO., LTD.MADE IN JAPANPAYS D'ORIGINE JAPONOUTBOARD MOTOR WARRANTY REGISTRATIONENREGISTREMENT DE LA GARANTIE DU MOTEUR HORS-BORDPleas
PLACEPOSTAGEHEREATTN: WARRANTY DEPARTMENT Warranty card-04 2/17/03 2:41 PM Page 2
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