Yamaha 15B Owner's Manual

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9.9B
15B
OWNER’S MANUAL
U.S.A.Edition
LIT-18626-04-89
63V-9-15 hyoshi 4/10/02 1:23 PM Page 1 (2,1)
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Summary of Contents

Page 1 - OWNER’S MANUAL

9.9B15BOWNER’S MANUALU.S.A.EditionLIT-18626-04-89 63V-9-15 hyoshi 4/10/02 1:23 PM Page 1 (2,1)

Page 2

1-3E8 This product emits exhaust gases whichcontain carbon monoxide, a colorless,odorless gas which may cause braindamage or death when inh

Page 3 - TO THE OWNER

PLACEPOSTAGEHEREATTN: WARRANTY DEPARTMENTWarranty card 2/27/02 11:47 AM Page 2

Page 4

1-4E8 Be informed about boating safety. Addi-tional publications and information canbe obtained from many organizations,including the following:

Page 5 - CONTENTS

1-5EEMB30010IMPORTANT LABELSWARNING LABELS12202012*qwWARNINGThis engine is equipped with a neutral starting device. The engine will not start unless t

Page 6

1-6EStand-on VesselThe vessel with the right-of-way has theduty to continue its course and speed,except to avoid an immediate collisi

Page 7 - GENERAL

1-7Eside. This rule doesn’t apply if both of youwill clear one another if you continue onyour set course and speed.CrossingWhen two power dri

Page 8 - IDENTIFICATION NUMBERS

1-8E1. When the sailing vessel is overtakingthe power-driven vessel, the power-driven vessel has the right-of-way.2. Sailing vessels should k

Page 9 - EMISSION CONTROL

1-9ERemember, markings may vary by geo-graphic location. Always consult localboating authorities before driving yourboat in unfamiliar wa

Page 10 - INFORMATION

1-10EEMU00016FUELING INSTRUCTIONSwGASOLINE AND ITS VAPORS ARE HIGH-LY FLAMMABLE AND EXPLOSIVE!8 Do not smoke when refueling, andkeep away fr

Page 11

1-11EEMU00027GasoholThere are two types of gasohol: gasoholcontaining ethanol and that containingmethanol. Gasohol containing ethanolcan

Page 12 - IMPORTANT LABELS

1-12EEMU01395PROPELLER SELECTIONThe performance of your outboard motorwill be critically affected by your choice ofpropeller, as an incorrect choi

Page 13 - (Rules of the road)

63V-9-15 hyoshi 4/10/02 1:23 PM Page 2 (1,1)

Page 14 - RULES WHEN ENCOUNTERING

1-13ENOTE:At full throttle and under a maximumboat load, the engine’s rpm should bewithin the upper half of the full throttleoperat

Page 15 - OTHER SPECIAL SITUATIONS

EMC00010Chapter 2BASIC COMPONENTSMAIN COMPONENTS...2-1OPERATIONS OF CONTROLS ANDOTHER FUNCTIONS ...

Page 16 - MAIN CHANNEL

2-1E101022*902063902051*!9!8101232!2!1!3!5!4!6uoyi!0t!7qwerEMU01206MAIN COMPONENTS1 Top cowling2 Cowling lock lever3 Cooling water pilot hole4 Tilt lo

Page 17 - FUELING INSTRUCTIONS

2-2Eqwr902051eEMC20010OPERATIONS OF CONTROLSAND OTHER FUNCTIONSEMC21012FUEL TANKIf your model was equipped with aportable fuel tank, its fun

Page 18 - GASOLINE

2-3EEMC27011ENGINE STOP BUTTON (for Tillercontrol model)Pushing this button opens the ignition cir-cuit and stops the engine.407021*407021qwEMU00931EN

Page 19 - PROPELLER SELECTION

2-4EEMC40010THROTTLE CONTROL GRIP(for Tiller control model)The throttle control grip is on the tillerhandle. Turn the grip counterclockwise toi

Page 20 - START-IN-GEAR PROTECTION

2-5E503015502011EMC60010TILLER HANDLE(for Tiller control model)Moving the tiller handle sideways toadjust the steering direction.EMC64010Throttle

Page 21 - BASIC COMPONENTS

2-6E408011404013**EMD00010STEERING FRICTION ADJUSTMENT(for Tiller control model)A friction device provides resistance tosteering movement. This i

Page 22 - MAIN COMPONENTS

EMD68010*CARRYING HANDLEThe carrying handle is included betweenthe clamp bracket. The carrying handleenables you to carry the outboard

Page 23 - AND OTHER FUNCTIONS

EMF00010Chapter 3OPERATIONINSTALLATION ...3-1Mounting the outboard motor...3-2Clamping the outboard moto

Page 24 - EMU00931

Thank you for choosing a Yamaha out-board motor. This Owner’s manual con-tains information needed for proper oper-ation, maintenance and

Page 25 - 1 Throttle indicator

3-1EEMF10010INSTALLATIONcCIncorrect engine height or obstructions tosmooth water flow (such as the design orcondition of the boat or accessories sucha

Page 26 - Throttle Friction Adjustment

3-2EEMU00176MOUNTING THE OUTBOARDMOTORwImproper mounting of the outboardmotor could result in hazardous condi-tions such as poor handling,

Page 27 - (for Manual tilt model)

3-3EwOverpowering a boat may cause severeinstability. Do not install an outboardmotor with more horsepower than themaximum rating on th

Page 28 - TOP COWLING LOCK LEVER

3-4EEMF14010CLAMPING THE OUTBOARDMOTOR1) Place the outboard on the transom sothat it is positioned as close to thecenter as possible. Tighte

Page 29 - OPERATION

3-5EFILLING FUELAND ENGINE OILEMF30010FILLING FUEL1) Remove the fuel tank cap.2) Fill the fuel tank carefully.3) Close the cap securely after refuelin

Page 30 - INSTALLATION

3-6EEMF35010GASOLINE (PETROL) AND OIL MIXINGPre-mix model1) Pour oil and gasoline into the fueltank, in that order.1 Oil2 Gasoline (Petrol)2) Th

Page 31 - MOUNTING THE OUTBOARD

3-7ENOTE:If using a permanently installed tank, pourthe oil gradually as the fuel is beingadded to the tank.Mixing ratio100 : 1Gasoline (Petrol

Page 32 - EMU01298

3-8EEMF43010Controls8 Check throttle, shift, and steering forproper operation before starting theengine.8 The controls should work smooth

Page 33 - CLAMPING THE OUTBOARD

3-9EEMU00226Run the engine under load (in gear with apropeller installed) as follows.1) First 10 minutes:Run the engine at the lowest possi-ble-

Page 34 - AND ENGINE OIL

3-10EEMU01147STARTING ENGINEw8 Before starting the engine, make surethat the boat is tightly moored and thatyou can steer clear of any obstructio

Page 35 - GASOLINE (PETROL) AND OIL

63V-9-15-1 3/4/02 9:51 AM Page 2

Page 36 - PRE-OPERATION CHECKS

3-11EEMU01497PROCEDURE FOR TILLER CONTROLMODEL4) Place the gear-shift lever in the neu-tral position.NOTE:The start-in-gear protection device

Page 37 - BREAKING IN (RUNNING IN)

3-12EEMU00241*Manual Start Model7) Pull out the choke knob completelywhen the engine is cold. After theengine starts, set the choke kn

Page 38 - EMU00226

EMG00010-*WARMING UP ENGINE1) Before beginning operation, allow theengine to warm up at idling speed for3 minutes. (Failure to do this willshort

Page 39 - STARTING ENGINE

3-14EEMG20111SHIFTINGwBefore shifting, make sure there are noswimmers or obstacles in the water nearyou.cCTo change the shifting position from

Page 40 - PROCEDURE FOR TILLER CONTROL

3-15EEMG33210REVERSEwWhen operating in Reverse, go slowly. Donot open the throttle more than half. Oth-erwise, the boat may become unstable,which

Page 41 - EMU00241*

3-16EEMG38010STOPPING ENGINELet it cool off for a few minutes at idle orlow speed first. Stopping the engineimmediately after operating at high s

Page 42 - WARMING UP ENGINE

EMU01412TRIMMING OUTBOARDMOTORThe trim angle of the outboard motorhelps determine the position of the bowof the boat in the water. The

Page 43 - SHIFTING

3-18EEMU00951Manual tilt modelThere are 4 or 5 holes provided in theclamp bracket to adjust the outboardmotor trim angle.1) Stop the engi

Page 44 - EMG33210

EMG62010Bow upWhen the boat is on plane, a bow-up atti-tude result in less drag, greater stabilityand efficiency. This is generally when thekeel

Page 45 - STOPPING ENGINE

3-20EEMG70011CRUISING IN SHALLOWWATERThe outboard motor can be tilted up par-tially to allow operation in shallow water.w8 Place the gear shift in t

Page 46 - TRIMMING OUTBOARD

GENERAL INFORMATIONBASIC COMPONENTSOPERATIONMAINTENANCETROUBLE RECOVERYINDEXCONTENTSREAD THIS OWNER’S MANUAL CAREFULLYBEFORE OPERATING YOUR OUTBOARD M

Page 47 - ADJUSTING TRIM ANGLE

3-21EEMG71210PROCEDURE1) Place the gear shift lever in the neu-tral position.2) Pull up the tilt lock lever.3) Slightly tilt up the engine.

Page 48 - 3 Optimum angle

3-22EEMH10110TILTING UP/DOWNIf the engine will be stopped for sometime, or if the boat is moored in shallows,the engine should be tilted u

Page 49 - CRUISING IN SHALLOW

3-23EEMU00290PROCEDURE FOR TILTING UP1) Place the gear shift lever in Neutral.2) Remove the fuel line connection fromthe motor.3) Place the tilt loc

Page 50 - PROCEDURE

3-24EEMH60010CRUISING IN OTHER CONDITIONSCRUISING IN SALT WATERAfter operating in salt water, wash out thecooling-water passages with fresh watert

Page 51 - TILTING UP/DOWN

E-MEMO- 63V-9-15-3 3/4/02 9:54 AM Page 26

Page 52 - PROCEDURE FOR TILTING DOWN

EMK00010Chapter 4MAINTENANCESPECIFICATION DATA...4-1TRANSPORTING AND STORINGOUTBOARD MOTOR ...4-

Page 53 - CONDITIONS

4-1EEMR50302*SPECIFICATION DATA25 (2.5, 18)17 (1.7, 12)8Spark plug N•m (kgf•m, lb•ft)8Propeller nut N•m (kgf•m, lb•ft)ModelUnit 9.9MSHBItemDIMENSIONSP

Page 54

4-2E15MSHB — —873 (34.4)1,040 (40.9)332 (13.1)440 (17.3)36 (79)4,500~5,50011.0 (15) at 5,000 r/min.700~8002-stroke, L2246 (15.01)56 × 50 (2.20 × 1.97)

Page 55 - MAINTENANCE

4-3ETRAILERING OUTBOARD MOTORThe motor should be trailered and storedin the normal running position. If there isinsufficient road clearance in this po

Page 56 - SPECIFICATION DATA

4-4E102015q102013wEMK22010**STORING OUTBOARD MOTORWhen storing your Yamaha outboard forprolonged periods of time, (2 months orlonger), sev

Page 57

63V-9-15-1 3/4/02 9:51 AM Page 4

Page 58 - TRAILERING OUTBOARD MOTOR

4-5EEMU00338*Flushing Cooling System and FoggingEngineCooling system flushing is essential toprevent the cooling system from cloggingup with

Page 59 - STORING OUTBOARD MOTOR

4-6EEMK26010Lubrication1) Remove the spark plugs, and spray a10 second spray of Yamaha Stor-RiteEngine Fogging Oil into each cylinder.Grease the

Page 60 - EMU00994*

4-7EEMU01569PERIODIC MAINTENANCEwBe sure to turn off the engine when youperform maintenance unless otherwisespecified. If the owner is not fa

Page 61 - EMK27010

4-8EMAINTENANCE CHARTFrequency of maintenance operations may be adjusted according to the operating con-ditions, but the following table gives general

Page 62 - PERIODIC MAINTENANCE

4-9EEMU01202CLEANING AND ADJUSTING SPARKPLUGwWhen removing or installing a spark plug,be careful not to damage the insulator. Adamaged insulator cou

Page 63 - MAINTENANCE CHART

4-10EWhen fitting the plug, always clean thegasket surface and use a new gasket.Wipe off any dirt from the threads andscrew in th

Page 64 - CLEANING AND ADJUSTING SPARK

4-11EEMK38010CHECKING FUEL SYSTEMwGasoline (petrol) and its vapors are highlyflammable and explosive. Keep awayfrom sparks, cigarettes, flames

Page 65 - 2 Spark plug I.D. mark (NGK)

4-12EEMU00370INSPECTING FUEL FILTERwGasoline (petrol) is highly flammable, andits vapors are flammable and explosive.8 If you have any question about

Page 66 - CHECKING FUEL SYSTEM

EMU00991ADJUSTING IDLING SPEEDw8 Do not touch or remove electrical partswhen starting or during operation.8 Keep hands, hair and clothes awayfrom

Page 67 - INSPECTING FUEL FILTER

4-14EEMK78010CHECKING WIRING ANDCONNECTORS1) Check that each grounding wire isproperly secured.2) Check that each connector is engagedsecurely.EX

Page 68 - ADJUSTING IDLING SPEED

E23456EMB00010Chapter 1GENERAL INFORMATIONIDENTIFICATION NUMBERSRECORD ...1-1Outboard motor serial nu

Page 69 - WATER LEAKAGE

E4-15EMU00366GREASINGYamaha marine grease(Water resistant grease)103011 63V-9-15-4 3/4/02 10:00 AM Page 16

Page 70 - GREASING

E4-16EMU00388CHECKING PROPELLERwYou could be seriously injured if theengine accidentally starts while you arenear the propeller.8 Before i

Page 71 - CHECKING PROPELLER

EMU00396Installing the PropellercC8 Be sure to install the thrust washerbefore installing the propeller, other-wise the lower case and prope

Page 72 - EMU00977

4-18EEMU01773CHANGING GEAR OILw8 Be sure the outboard motor is securelyfastened to the transom or a stablestand. You could be severely inju

Page 73 - CHANGING GEAR OIL

5) With the outboard motor in a verticalposition, and using a flexible or pres-surized filling device, inject the gearoil into the gear oil drain

Page 74 - CLEANING FUEL TANK

4-20ETo clean the fuel tank:1) Empty the fuel tank into an approvedgasoline container.2) Pour a small amount of suitable sol-vent in the tank. R

Page 75 - INSPECTING AND REPLACING

4-21EEMU00409MOTOR EXTERIOREMU00410Cleaning the Outboard MotorAfter use, wash the exterior of the out-board with fresh water.Flush the coolin

Page 76 - CHECKING BOLTS AND NUTS

EMN00010Chapter 5TROUBLE RECOVERYTROUBLESHOOTING ...5-1TEMPORARY ACTION INEMERGENCY ...

Page 77 - Chapter 5

5-1EEMU01204¯TROUBLESHOOTINGA problem in the fuel, compression, or ignition systems can cause poor starting, loss ofpower, or other problems. The trou

Page 78 - TROUBLESHOOTING

E5-2B. Engine idlesirregularly or stalls.Trouble Possible Cause Remedy1. Spark plug(s) fouled or incorrecttype.2. Fuel system obstructed.3. Fuel conta

Page 79

1-1EEMU00005IDENTIFICATION NUMBERSRECORDEMU00007OUTBOARD MOTOR SERIALNUMBERThe outboard motor serial number isstamped on the label attached to th

Page 80

5-3ETrouble Possible Cause Remedy1. Propeller damaged.2. Propeller pitch or diameter incorrect.3. Trim angle incorrect.4. Motor mounted at incorrect h

Page 81

E5-4Trouble Possible Cause RemedyD. Engine vibratesexcessively.1. Propeller damaged.2. Propeller shaft damaged.3. Weeds or other foreign mattertangled

Page 82 - EMERGENCY

E5-5EMN20010TEMPORARY ACTION INEMERGENCY607011EMU01492IMPACT DAMAGEwThe outboard motor can be seriouslydamaged by a collision while operatin

Page 83 - STARTER WILL NOT OPERATE

E5-6EMN30110STARTER WILL NOT OPERATEIf the starter mechanism does not operate(engine cannot be cranked with thestarter), the engine can be starte

Page 84 - 407021**

E5-7208014EMR000014) To start the engine with emergencystarter rope, insert the knotted end ofthe rope into the notch in the flywheelrotor and wi

Page 85 - TREATMENT OF SUBMERGED

5-8EEMN50011TREATMENT OF SUBMERGEDMOTORIf the outboard motor is submerged,immediately take it a Yamaha dealer. Oth-erwise, some corrosion may beg

Page 86

E-MEMO- 63V-9-15-5 3/4/02 10:38 AM Page 10

Page 87 - Chapter 6

EMP00010Chapter 6INDEXINDEX...6-1E123456 63V-9-15-6 3/4/02 10:41 AM Page 1

Page 88 - EMP10010

6-1EEMP10010INDEXAAdjusting idling speed ...4-13Adjusting trim angle...3-18Air vent screw...

Page 89

6-2ERRecoil starter handle...2-4Removing the propeller ...4-17Replacement parts...

Page 90 - EMU01599

1-2Eqw108015*EMU01385EMISSION CONTROLINFORMATIONEMU01386NORTH AMERICAN MODELSThis engine conforms to U.S. Environ-mental Protection Agency (EP

Page 91

EMU01599IMPORTANT WARRANTY INFORMATION FOR U.S.A. ANDCANADAWelcome to the Yamaha Family!Congratulations on the purchase of your new Yamaha marine powe

Page 92 - EMU00912*

5. Your warranty applies specifically to repairs made in the country of purchase. If yourU.S.-purchased Yamaha needs warranty service whi

Page 93

EMU00912*YAMAHA MOTOR CORPORATION, U.S.A.OUTBOARD MOTOR TWO YEAR LIMITED WARRANTYYamaha Motor Corporation, U.S.A. is proud of its heritage and

Page 94

SPECIFIC PARTS EXCLUDED FROM WARRANTY. Parts replaced due to normal wear or routine maintenance such as oil, spark plugs,shear pins, propelle

Page 95 - EMU01178

CUSTOMER SERVICEIf your machine requires warranty service, you must take it to any authorized Yamaha outboard dealer within the conti

Page 96

EMU01178IMPORTANT WARRANTY INFORMATIONIF YOU USE YOUR YAMAHA OUTSIDE U.S.A. OR CANADAWelcome to the Yamaha Family!Congratulations on the purchase of y

Page 97

63V-9-15-6 3/4/02 10:41 AM Page 10

Page 98 - Printed on recycled paper

63V-9-15 hyoshi 4/10/02 1:23 PM Page 2 (2,1)

Page 99 - PAYS D'ORIGINE JAPON

Printed in JapanMarch 2002-0.5 × 1 !63V-28199-15(9.9FMH, 15FMH)(E)Printed on recycled paperOWN 63V-9-15 hyoshi 4/10/02 1:23 PM Page 1 (1,1)

Page 100 - ATTN: WARRANTY DEPARTMENT

YAMAHA MOTOR CO., LTD.MADE IN JAPANPAYS D'ORIGINE JAPONOUTBOARD MOTOR WARRANTY REGISTRATIONENREGISTREMENT DE LA GARANTIE DU MOTEUR HORS-BORDPleas

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